background image

Page 4

Technical Information  19.2010

TI_19_2010_30_01_01.fm

3.

Servicing accessories

3.1

New special tools

3.1.1

Power adapter 4238 400 8500

The power adapter 4238 400 8500 permits fast 
troubleshooting (see

b

5.1, 

b

5.2).

3.1.2

Spacer 4238 894 1100

The flywheel must be removed with the previous 
puller 1135 890 4500 (to be changed to 
5910 890 4504) and the new spacer 4238 894 1100 
(see

b

5.3), in order to avoid damaging the 

generator beneath it.

3.2

Existing special tools

The existing special tools are listed in the Service 
Manual for STIHL Cutquik

®

TS 410, 420.

4.

Spare parts

The spare parts lists will be available for market 
launch and are already contained on the DVD 
STIHL Service Communication System (01/2010).

4.1

Clutch

In the new cut-off machines STIHL Cutquik

®

 

TS 410-A, TS 420-A, the new clutch 4238 160 2002 
is used. In the new version, the previous tension 
spring 0000 997 0912 with 6 coils is replaced by the 
new version 0000 997 5510 with 7 coils.

In the new cut-off machines STIHL Cutquik

®

 

TS 410-A, TS 420-A, only the new clutch 
4238 160 2002 should be used as a replacement 
part.

5.

Servicing

The safety instructions in the instruction manual 
must be observed if the machine has to be started 
up during servicing.

5.1

Troubleshooting Plan for the Electronic 
Water Control

Possible customer complaint

No water flow or water flow too low

Water flow cannot be adjusted via the control 
panel buttons

System leaks

370TI075 KN

370TI057 KN

Summary of Contents for Cutquik TS 410-A

Page 1: ...r is always fed to the cutting wheel during use The water supply is cut off automatically during idling Easy operation via the ergonomically arranged control panel Time savings e g due to less frequent refilling of the STIHL pressurized water tank Both the potential applications and uses as well as the other product features are equivalent to those of the cut off machines STIHL Cutquik TS 410 420 ...

Page 2: ...f motions All of the control panel buttons can be operated with the thumb of the right hand the right hand always remains on the rear handle during operation The left hand always remains on the handlebar 1 1 2 Control Panel When the engine is running it is possible to activate deactivate the electronic water control and adjust the water flow 1 Button Activate the electronic water control or increa...

Page 3: ...ion the left hand always remains on the handlebar If the engine is idling no water will be fed to the cutting wheel the electronic water control however remains activated so when work continues the last quantity of water set before the idle phase will be fed to the cutting wheel again automatically 1 1 4 Maintenance and Care To protect the solenoid valve a screen is installed in the water connecti...

Page 4: ...arket launch and are already contained on the DVD STIHL Service Communication System 01 2010 4 1 Clutch In the new cut off machines STIHL Cutquik TS 410 A TS 420 A the new clutch 4238 160 2002 is used In the new version the previous tension spring 0000 997 0912 with 6 coils is replaced by the new version 0000 997 5510 with 7 coils In the new cut off machines STIHL Cutquik TS 410 A TS 420 A only th...

Page 5: ... Blip the button on the control panel several times in succession see b 1 1 2 yes Can the clicking of the solenoid valve be heard Does frequency1 increase Generator wiring harness defective repair or replace Control panel2 button wiring harness defective repair or replace no yes yes yes no no Blip the button on the control panel several times in succession see b 1 1 2 Does frequency decrease no Ca...

Page 6: ...he power adapter 5 to the solenoid valve Plug power adapter 6 into a properly installed power outlet voltage source and operating voltage of power adapter must match Once the power adapter is connected clicking of the solenoid valve should be heard see b 5 1 5 3 Removing the Flywheel With the cut off machines STIHL Cutquik TS 410 A TS 420 A the flywheel must be removed using the previous puller 1 ...

Page 7: ... pry out the control panel with shroud installed Remove the shroud see b 5 4 Remove control panel from the snap mount 5 6 Removing the Air Baffle In addition to the previous description Removing the Air Baffle in the Service Manual STIHL Cutquik TS 410 420 in machines with electronic water control the plug connection between the short circuit wire and the control panel as well as the short circuit...

Page 8: ... connectors Fuel oil grease or other lubricants can cause the seal to swell Do not unplug connections by pulling on the wires but instead by pulling on the connector 5 8 1 Generator Insert the lug 1 of the black wire 2 as far as it will go A into the retainer 3 crimped side facing the bolt head Press and or insert the black wire 2 and yellow wire 4 into the marked locations arrow Route the yellow ...

Page 9: ...e Short circuit wire Route the short circuit wire starting at the air baffle in the direction of the solenoid valve see b 5 8 3 Insert bushing 4 Press in and or insert short circuit wire 5 in the marked location arrow Connect the plug 6 of the short circuit wire to the solenoid valve 5 8 3 Air Baffle Short circuit wire Insert the blue shrink tube 1 into the air baffle as far as it will go A Press ...

Page 10: ...and or insert plug wires in the marked locations arrows 5 9 Tightening torques Additional tightening torques are listed in the Service Manual for the STIHL Cutquik TS 410 420 5 10 Service notes Service and repair procedures are included in the Service Manual STIHL Cutquik TS 410 420 370TI069 KN 370TI070 KN Part s Thread Tightening torque Cap tank housing P 6x19 6 Nm Generator crankcase M 4x12 3 Nm...

Page 11: ...m engine air leak test 30 15 Replace cylinder and or piston Includes air leak test and repair of components causing failure 90 16 Replace ignition module or flywheel Includes stop circuit test 25 17 Replace fuel tank line vent line or fuel pick up body 40 18 Replace intake or transfer port manifold or intake flange 35 19 Repair or replace carburetor Includes fuel system testing 45 20 Repair or rep...

Reviews: