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4-MIX® Troubleshooting and Repair  

 
Before any repair work is performed on a machine, a thorough evaluation should be made 
to determine what parts are actually in need of replacement or maintenance. The service 
manuals for 

STIHL 4-MIX®

 engines outline testing procedures as well as special tools that 

are needed to repair the equipment.  
 
The STIHL troubleshooting video and corresponding iCademy module are ideal checklists 
to use when performing repairs and will assist the technician in performing a step by step 
analysis of the machine. 
 

Repair Procedures: Quick Check  

 
The fastest way to find any major fault is to quickly check for compression, ignition, spark, 
and fuel delivery. 
 

;

  

Use a spark tester to verify that spark is present. 

;

  

If the engine has no spark, the spark plug, the ignition module or stop switch 

system is at fault. 

;

  

If the fuel system is completely restricted, the engine may not fire at all when trying 

to start it. Squirt some choke spray in the carburetor and try to start the engine. 

 

 

Does the engine have any 
compression?  

Is fuel getting to the 
combustion chamber? 

Does the engine have 
spark? 

 
 
 

 
 
 
 
 
 
 
 

 
On 

4-MIX® engines

, if compression feels low, or if the spark is okay and fuel is getting to 

the engine, then do a leak down test. 
 

;

  

This only takes a few minutes. If the leak down is below 10%, then the combustion 

chamber is okay and the running problems are due to something else.  

;

  

If the leak down is greater than 10%, the problem needs to be repaired, as well as 

making sure that there are no other faults present. 

 

 

 
 
 

 

If leak down is less than 10% 
on a 4-MIX

®

 engine, check for 

faults elsewhere. 

If leak down is greater than 10%, the 
engine will need service, but check for 
any other faults before doing any 
repair. 

 

 

 

Summary of Contents for 4-MIX

Page 1: ...spark the spark plug the ignition module or stop switch system is at fault If the fuel system is completely restricted the engine may not fire at all when trying to start it Squirt some choke spray in...

Page 2: ...e that the throttle returns to idle easily and smoothly On a shaft mounted 4 MIX product inspect the cable for fraying where it slides over the plastic cam on the carburetor flange Example B B A 4180...

Page 3: ...s achieved Ignition Module Check for spark with a spark tester that loads the ignition module Modules can have intermittent faults Heat related failures where the spark returns after the module cools...

Page 4: ...d at least once a year or more often if needed The air filter element used on the 4 MIX shaft mounted engines should never be cleaned in solvent Brush off any loose debris and clean it with compressed...

Page 5: ...can be used to check and properly adjust the air gap STIHL Part 4118 890 6401 Backpack Blower Engine Backpack Blowers 4282 Series Shafted Products 4180 Series Valve Clearance Break in and normal wear...

Page 6: ...is less than 10 the sealing of the combustion chamber is acceptable If leakage is over 10 you will need to identify the area of leakage and repair the leak Listen at the muffler carburetor flange inle...

Page 7: ...holds pressure then apply a vacuum of negative 0 5 bar or about negative 7 pounds per square inch The vacuum reading should not leak to above negative 0 3 bar or about negative 4 pounds per square in...

Page 8: ...r visually Before testing or disassembly visually inspect the carburetor for damage If something on the carburetor is physically broken or worn most likely the carburetor will need replacing and no fu...

Page 9: ...ge should drop Continue until the gauge reading indicates a slight vacuum This will pull a vacuum on the metering chamber The gauge reading should indicate a vacuum and hold steady for at least one fu...

Page 10: ...ing when hot poor acceleration or loss of power when hot Special Service Procedures Special Tool Application 10mm Piston Stop Flywheel Removal To remove the flywheel or starter cup nut on a 4 MIX engi...

Page 11: ...use an impact wrench on any STIHL product Engine De Carbonizing Procedure If a 4 MIX engine is showing more than 10 leakage past the exhaust valve the most likely cause is carbon build up on the valve...

Page 12: ...backpack blower engines notice that when the piston is at top dead center the cam lobe is pointing up when the alignment marks are matched up Now install the dowel pin Rotate the crankshaft until the...

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