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Install the rubber block off plate between the muffler gasket and the engine and 

install a flange adapter in place of the carburetor. Be sure to block the impulse 
hose.  

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When checking the crankcase for leaks, pressurize the crankcase to a reading of 

positive 0.5 bar, or about 7 pounds per square inch. The pressure should not leak 
down to positive 0.3 bar, or about 4 pounds per square inch, in 20 seconds. If it will 
not hold pressure or leaks down too fast, locate the leak with a soapy water 
solution. 

 

To perform a crankcase pressure and vacuum test the intake port and exhaust port must 
be sealed with the proper blocking tools. 

STIHL 4-MIX

®

 engines need to also have the 

valve cover installed. 
 

  

 

Gauge readings.

 

 

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If the crankcase holds pressure, then apply a vacuum of negative 0.5 bar, or about 

negative 7 pounds per square inch. The vacuum reading should not leak to above 
negative 0.3 bar, or about negative 4 pounds per square inch, in 20 seconds. 

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If the engine has a vacuum leak, but no pressure leak, the fault is most likely a 

crankshaft seal. Expose each seal and position the engine with the seal facing up, 
spray some light penetrating lubricant on the seal around the crankshaft and apply 
a vacuum with the tester to see if any of the liquid is sucked into the seal. 

 

 

 

Vacuum 
Range 

 

Pressure 
Range 

 

 

Impulse Line

  

 

Check impulse line for blockage.

 

 

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One method to check the impulse is to use a small carburetor pressure tester, and 

hook it to the impulse hose.  

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When you pull the starter rope, the needle on the gauge should bounce back and 

forth indicating positive and negative pressure. If nothing happens, the impulse 
line or impulse passageway is restricted. 

Summary of Contents for 4-MIX

Page 1: ...spark the spark plug the ignition module or stop switch system is at fault If the fuel system is completely restricted the engine may not fire at all when trying to start it Squirt some choke spray in...

Page 2: ...e that the throttle returns to idle easily and smoothly On a shaft mounted 4 MIX product inspect the cable for fraying where it slides over the plastic cam on the carburetor flange Example B B A 4180...

Page 3: ...s achieved Ignition Module Check for spark with a spark tester that loads the ignition module Modules can have intermittent faults Heat related failures where the spark returns after the module cools...

Page 4: ...d at least once a year or more often if needed The air filter element used on the 4 MIX shaft mounted engines should never be cleaned in solvent Brush off any loose debris and clean it with compressed...

Page 5: ...can be used to check and properly adjust the air gap STIHL Part 4118 890 6401 Backpack Blower Engine Backpack Blowers 4282 Series Shafted Products 4180 Series Valve Clearance Break in and normal wear...

Page 6: ...is less than 10 the sealing of the combustion chamber is acceptable If leakage is over 10 you will need to identify the area of leakage and repair the leak Listen at the muffler carburetor flange inle...

Page 7: ...holds pressure then apply a vacuum of negative 0 5 bar or about negative 7 pounds per square inch The vacuum reading should not leak to above negative 0 3 bar or about negative 4 pounds per square in...

Page 8: ...r visually Before testing or disassembly visually inspect the carburetor for damage If something on the carburetor is physically broken or worn most likely the carburetor will need replacing and no fu...

Page 9: ...ge should drop Continue until the gauge reading indicates a slight vacuum This will pull a vacuum on the metering chamber The gauge reading should indicate a vacuum and hold steady for at least one fu...

Page 10: ...ing when hot poor acceleration or loss of power when hot Special Service Procedures Special Tool Application 10mm Piston Stop Flywheel Removal To remove the flywheel or starter cup nut on a 4 MIX engi...

Page 11: ...use an impact wrench on any STIHL product Engine De Carbonizing Procedure If a 4 MIX engine is showing more than 10 leakage past the exhaust valve the most likely cause is carbon build up on the valve...

Page 12: ...backpack blower engines notice that when the piston is at top dead center the cam lobe is pointing up when the alignment marks are matched up Now install the dowel pin Rotate the crankshaft until the...

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