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Guide Bars

7

5.1

Tools, Servicing Aids

Guide bar dresser – 5605 773 4400

Filing gauge 1/4" P – 0000 893 4005

Filing gauge 1/4", 3/8" P, .325", 3/8" – 1100 893 4000

Filing gauge .404", 1/2" – 1106 893 4000

Groove drift 1.3 mm – 1110 893 9200

Groove drift 1.6 mm – 1106 893 9200

Flat file

Hammer

Leveling plate

Spacer that matches groove width

5.2

Removing Burrs

A burr can build up on the outer edge of the guide bar.

N

Inspect bar body for cracks and damage.

N

Remove burr with a belt grinder and/or grinding 

wheel.

The burr can also be removed with a flat file or the STIHL 

guide bar dresser.

N

Check groove depth with a filing gauge of the right 

pitch.

Depending on the pitch, the following minimum groove 

depths must be maintained: 

N

If the measured groove depth is less than specified: 

Replace the guide bar.

5.3

Straightening the Guide Bar

N

Inspect bar body for cracks and damage.

N

Support the bar in a press or vise at two points 

equidistant from the center of the bend (1).

N

Apply pressure to the apex of the bend (1) until the 

bar is straight.

N

Release pressure and check that the bar is still 

straight. If the bar is not straight: Repeat the above 

procedure.

N

Use a hammer to finish straightening on a leveling 

plate until it is flat in the rail area.

N

Inspect bar body for cracks and damage.

5.4

Opening and Closing the Bar Groove

Opening the Groove

N

Inspect bar body for cracks and damage.

N

Clamp the center of the guide bar in a vise.

N

Insert a groove drift which matches the specified 

groove width in the groove at an angle of about 45°.

N

Use a hammer to knock the groove drift through the 

pinched portion of the groove.

N

Inspect bar body for cracks and damage.

Closing the Groove

N

Inspect bar body for cracks and damage.

5

Guide Bar Body

– 1/4" P: 4 mm
– 1/4":

4 mm

– .325": 6 mm
– 3/8" P: 5 mm
– 3/8":

6 mm

– .404": 7 mm

0000-GXX-2226-A0 

1

0000-GXX-2374-A0 

0000-GXX-2375-A0 

Summary of Contents for 2016-07

Page 1: ...2016 07 STIHL Guide Bars Service Manual...

Page 2: ......

Page 3: ...nual 2 1 1 Applicable Documentation 2 1 2 Symbols in Text 2 2 Safety During Repair Work 2 2 1 Protective Gloves 2 2 2 Safety Glasses 2 2 3 Spare Parts 2 3 Nose Sprocket 3 3 1 Overview 3 3 2 Tools Serv...

Page 4: ...es N If there is a risk of particles being thrown during the repair Wear safety glasses 2 3 Spare Parts If spare parts not approved by STIHL are installed they may not fulfill the required function or...

Page 5: ...N Center punch the rivet heads 2 N Use a 6 5 mm drill to drill away the heads of the rivets 2 N Knock out the rivets 2 with a 4 mm pin punch N Pull out the nose sprocket 5 from between the guide bar s...

Page 6: ...bar groove slightly to simplify this process N Position the nose sprocket 5 so that the holes in its bearing race line up with the holes in the bar nose 1 N Fit the countersunk rivets 2 and form thei...

Page 7: ...of the rivets 2 N Knock out the rivets 2 with a 5 mm pin punch N Remove the nose 3 from the guide bar 1 4 4 Installing the Guide Bar Nose N Push the new nose 3 onto the guide bar 1 The nose may be fi...

Page 8: ...Guide Bars 6 N If the joints arrows in the running faces are not the same height Grind down the projecting rails 0000 GXX 1603 A0...

Page 9: ...N Inspect bar body for cracks and damage N Support the bar in a press or vise at two points equidistant from the center of the bend 1 N Apply pressure to the apex of the bend 1 until the bar is straig...

Page 10: ...t matches the specified groove width in the wide portion of the groove N Clamp the affected area of the bar in a vise or hammer the bar rails against the spacer on a flat base N Inspect bar body for c...

Page 11: ...Guide Bars 9...

Page 12: ...RA_025_2016_01_01 englisch G www stihl com...

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