Stevens AeroModel QuickOats 100 Build Instruction Manual Download Page 5

General Assembly Instructions

Thank  you,  for  purchasing  the  Stevens 

QuickOats™  (100).    A micro  indoor  flyer  based 

upon the 1937  Quaker  Flash.    This  product  has 

been developed and manufactured using state of 

the art CAD/CAM systems  and features  a unique 

interlocking  construction  process  that,  when 

compared  to  traditional  methods  found  in  other 

model  aircraft  kits,  saves  countless  hours  of 

measuring, cutting,  sanding, and fitting.    We are 

certain  that  you’ll   find  our  kit  to  offer  a  truly 

exceptional  build  experience.    As  this  kit  is 

recommended  for  the  novice  model  builder  and 

pilot;  we  invite  beginners  who  have  purchased 

this kit to seek  the help of a seasoned builder and 

pilot.  At any time should one run across  a term or 

technique that is  foreign  please don’t hesitate  to 

contact our staff with your questions.  

READ THIS!

Please  READ  and  RE-READ  these  instructions 

along with any other included documentation prior 

to  starting  your  build  and/or  contacting  our  staff 

for builder support.

Pre-sanding

Do not skip this  step.   Prior to removing any parts 

from  the  laser  cut  sheet  wood  use  a  sanding 

block  loaded  with  250-400  grit  paper  and  lightly 

sand the back  side of each sheet of wood.   This 

step removes  any residue produced as  a result of 

the  laser  cutting process  and,  as  we have found 

that  most  stock  wood  sizes  run  several 

thousandths  of  an  inch  over  sized,  slightly 

reduces the thickness of each sheet.

Leave  your  pre-sanded  parts  in  the  sheet  until 

required in the assembly process.

Protecting your worktable

Use the poly tube that this  kit was  shipped in as a 

non-stick  barrier  between your  worktable and the 

product assembly.    Promptly  clean up any epoxy 

spills with rubbing alcohol and a disposable towel.

Bonding the assembly

As  this  product  tabs,  notches,  and  otherwise 

interlocks  like a 3D  puzzle we suggest that when 

fitting  parts  you  dry  fit  (use  no  glue)  the  parts 

together  first.    It’s  advised  to  work  1-2  steps 

ahead  in  the  instructions  using  this  dry-fit 

technique  which  allows  ample  opportunity  to 

inspect  the  fit  and  location  of  assembled 

components  and  realizes  a  benefit  as  each 

successive  part  contributes  to  pulling  the  entire 

assembly square.  Once you arrive at the end of a 

major  assembly  sequence,  square your  work  on 

top  of  a flat  building  table  and  revisit  the  dry  fit 

joints  with glue.  Using the dry-fit process you’ll be 

able  to  recover  from  a  minor  build  mistake  and 

will ultimately end up with a more square and true 

assembly.  

Unless otherwise noted in the instructions  we find 

it  easier  to  tack  glue  part  (temporarily  bonding 

parts  in assembly using a small dot of glue) using 

medium  CA  glue  applied  with a fine-tip  CA glue 

applicator tip.  Tight fitting joints should be bonded 

using  thin  CA glue  applied,  sparingly,  with  a  CA 

glue applicator tip.

Never force the fit!

Remember this  is  a precision cut kit our machines 

cut to within 5 thousandth of an inch in accuracy.    

Yet the wood stock  supplied by the mill may vary 

in  thickness  by  up  to  20  thousandths.    This 

variance in the wood stock  can cause some tabs/

notches  to  fit  very  tight.    With  this  in  mind, 

consider  lightly sanding, or lightly pinching, a tight 

fitting  tab  rather  than  crushing  and  forcing  your 

parts  together.    You’ll  break  fewer  parts  in 

assembly and will end up with a more square and 

true airframe.

Manual Updates

Please  check  our  web-site  for  updates  to  these 

instructions prior to commencing the build.  

While  not  required  for  proper  assembly  of  this 

model,  full-color  photos  following  the  build 

sequence  given  in  this  instruction  manual  are 

available to download at 

www.stevensaero.com

  

To obtain downloads  and updates  relative to this 

model aircraft  kit,  please  visit  the  corresponding 

product page at StevensAero.com

Build Instructions

© 2010 Stevens AeroModel all rights reserved.

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Page 5 of 12

Summary of Contents for QuickOats 100

Page 1: ...QuickOats 100 By Stevens AeroModel Length 15 inches Span 21 75 inches Area 100 inches2 Flying Weight 2 oz Version 02 01 2011 Build Instructions 2010 Stevens AeroModel all rights reserved Page 1 of 12 ...

Page 2: ...prepared to accept the liability associated with the use of this product the buyer is advised to return this kit immediately in new and unused condition to the place of purchase THIS PRODUCT IS NOT INTENDED FOR CHILDREN 12 YEARS OF AGE OR YOUNGER WARNING This product may contain chemicals known to the State of California to cause cancer and or birth defects or other reproductive harm PRODUCT SUPPO...

Page 3: ...at StevensAero com Spektrum DSM2 2 4ghz computer programable transmitter SA Sport Park BL180 2200KV 5 x 3 GWS HD Propeller Spektrum ultra micro receiver esc servo brick SPMAR6400LBL 7 4V 120 160mAh LiPo compatible with Spektrum brick Requires computer radio with available custom channel mixing function Required Building Supplies and Tools Du Bro RC 1 1 4 in Wheels DUB125MW 1 2 oz Medium CA Glue 1 ...

Page 4: ...balsa or ply woods and cures sets rapidly usually within 1 3 seconds of application A fine gauge glue tip is mandatory in regulating the flow of this CA glue from bottle to model Thin CA glue is excellent at rapidly bonding tight fitting joints and hardening areas of balsa wood Thin CA glue is not suggested for bonding parts that have minor gaps or spans to bridge wrapped parts such as sheeting or...

Page 5: ... a 3D puzzle we suggest that when fitting parts you dry fit use no glue the parts together first It s advised to work 1 2 steps ahead in the instructions using this dry fit technique which allows ample opportunity to inspect the fit and location of assembled components and realizes a benefit as each successive part contributes to pulling the entire assembly square Once you arrive at the end of a m...

Page 6: ...nage parts aside until final assembly Wing The wing is composed of two spars main and sub leading edge trailing edge ribs and sub ribs Wing parts are designated with a W followed by a number Parts have been numbered so that the wing assembly and required parts follows in numeric order from W1 to W17 The wing is assembled one half at a time and is composed of a right and left side Assembly begins w...

Page 7: ... fit W13 truss rib where indicated on plan set W13 should fit flush with bottom of wing and taper in width as it approaches the leading edge With W13 installed and your wing held flat to your building table thoroughly bond all parts within the wing assembly 23 Repeat steps 11 21 for right side of wing assembly 24 Hold center section of wing flat on a smooth surface checking that both wing tips are...

Page 8: ...t medium or thick CA glue to bond balsa part F7b on top of ply part F7a Match edges of parts carefully prior to bonding 36 Dry fit F7 windscreen frame to F4 fuselage side with balsa side facing outside of assembly Align tabs of F7 windscreen frame with notches in fuselage side Tack glue windscreen frame to fuselage side at top of front window cut out on fuselage side 37 Fit opposite fuselage side ...

Page 9: ...ng medium CA glue 57 Cut the provided 4 in length of 1 8 in hardwood dowel to 1 and 2 in lengths forming front and rear wing retention dowels If desired paint these dowels to match your trim scheme 58 Use a hot soldering iron or knife to open oval pocket at top center of wind screen to allow for installation of previously cut 1 in length of dowel step 56 Reference plan set for installation of forw...

Page 10: ... ears with etch lines engraved on top side of motor mount F5a Secure gearbox with a drop of medium CA glue under each ear to retain proper right offset to thrust line 69 Install 120 160 mAh 3 7V li po battery within fuselage behind landing gear pocket on top of bottom sheeting F14 using a small patch of velcro not supplied Alternatively battery may be passed through opening in landing gear pocket ...

Page 11: ...to the model clear and keep clear of the prop arc Range check radio Follow the radio makers guidelines for performing a proper range check Check for traffic Proceed to the flight line With your mentor instructor if you are a novice pilot and observe other RC traffic If the runway is clear and no one is in the pattern to land loudly announce your intentions to take off Remember etiquette dictates t...

Page 12: ...and flying experience and are constantly refining our processes designs and manuals to reflect customer feedback You may correspond with Stevens AeroModel staff using any of the following methods Phone 719 387 4187 E Mail support stevensaero com RCGroups com Forum Build Threads Facebook com Search for Stevens AeroModel Build Instructions 2010 Stevens AeroModel all rights reserved Page 12 of 12 ...

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