Sterling Power BB122430 User Manual Download Page 10

Sterling Power Products

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On  first  start  up  all  LEDs  will  light  up. A  beep  should 
sound.  The  fan  shall  then  start  running  for  around  5 
seconds. If, after this, 2 red LEDs flash for 8 seconds 
you may have a calibration issue and the unit should be 
returned to Sterling. If 2 solid red LEDs are on at the top 
or bottom then you either have high or low input voltage 
(respectively) - check your voltages.

Changing charging profile during startup

After the initial start up an LED on the first column shall 
light up for 5 seconds, this shall indicate the battery type 
selected - 

default is ‘Sealed’ lead acid

. This is your 

window of opportunity to change the charging profile. If 
you have missed the opportunity, you can wait for the 
unit  to  go  in  to  normal  operation  and  follow  the 
instructions immediately below.

Left and right meter readings (BB larger model).

During normal operation

Out of range voltage values

If  voltage  exceeds  the  meter’s  range  the  upper  right 
LED shall flash. If the voltage falls short of the meter’s 
range  the  lower  LED  shall  flash.  If  two  neighbouring 
LEDs, on the voltmeter, are on simultaneously then the 
real  voltage  is  between  these  two  parameters. 
Example, if LEDs at 14.6V and 14.2V were on then the 
approximate voltage shall be ~14.4V.

Low or high output voltages

If the output voltage is below 1V (2V at 24V) or reverse 
polarity  then  the  low  output  voltage  LED  will  flash 
(number 23). Similarly, if the output voltage is above 
15.5V (31.0V at 24V) the high voltage LED shall flash 
(number  16).  To  resurrect  these  problems,  bring  the 
voltage  above  1V  on  the  output  and  below  15.5V, 
correct the polarity and then restart the device. 

Return  to  factory  default: 

This  shall  irreversibly 

erase all previously entered settings

. Press and hold 

both buttons for 8+ flashes and let go. 3 green LEDs on 
both columns shall flash. The unit should then reboot with 
the default settings. 

To view charger’s status:

Simply hold the SELECT button for 1 second and the right 
LED should flash indicating the status of the charger. This 
shall  flash  for  8  seconds.  To  return  quickly,  press  the 
SETUP/ENTER button once.

   Input voltage

    

   (x2 for 24V)

       Output voltage

(x2 for 24V, x3 for 36V, x4 for 48V)

Remember

 it is the voltages that are more important than 

our battery types. After installation, test the voltage from 
the  BB  is  the  desired  voltage. 

Ensure  you  remove  at 

least 1 wire from the battery temperature sensor as 
the product voltage may be higher (if in cold climate) 
or lower (if in warm climate) than the preconceived 
voltage.

 

The  voltage  requirements  of  the  battery 

company will override our recommendations as it is them 
who are supporting the battery warranty.

Changing charging profile during operation.

While the unit is running, hold down SETUP button for 10 
flashes. All LEDs on the first column shall now flash. By 
using  both  buttons  toggle  through  the  various  profiles 
(see below). The right button is up the column and the left 
button takes you down the column. The LED shall light up 
demonstrating which profile you have selected. When the 
LED has illuminated at your desired profile simply hold 
both buttons for a couple of seconds or simply just leave 
the charger alone for 30 seconds and it will set the desired 
profile. The corresponding LED shall flash to confirm. The 
unit shall then restart and go through the starting cycle 
again in this new charging profile. 

*Lithium  profiles  have  reverse  polarity  protection 
disabled. **All voltages shall be 0.1V higher for the 
first 3 minutes of the chargers operation.

If  either  lithium  settings  are  selected  AND  the 
temperature sensor is connected to the negative terminal 
of the lithium battery, the BB shall trip at <0Deg at the 
sensor. This can be adjusted in custom profile, or simply 
remove temp sensor. 

 First Time Use (when wiring up)

If 

battery 

temperature 

sensor 

is 
connected 

then 

all 
voltages 

are 

based 

on 

20 

Deg 

C. 
If 

sensor 

senses less than 20DegC = increased voltage. 

Higher 

than 

20DegC 


decrease 

voltage. 

The 

further 

from 

20DegC 

in 
either 

direction 

leads 

to 

p

ro

p

o

rt

io

n

a

in

c

re

a

s

e

 

o

d

e

c

re

a

s

e

 

in

 

th

voltage.  

 (x2 

for 
24V 

| x3 
for 
36V 

| x4 
for 
48V)

10

Preset Battery Options

                     
                     Bulk / Abs.    Cond.     Float     Min | Abs. | Max   

Custom Charging Profile

Volts
13.70
13.40
13.60
13.60
13.80
13.70
13.30
13.60
-------

Mins

600

60

120

30
30
60
60
60

240

Mins

1440

480
480

30
30

480
480
360
240

Volts
13.80
13.75
14.15
13.60
13.80
14.10
14.00
14.30
-------

Options
1) Gel 
2) AGM I
3) Sealed
4) Lithium I
5) Lithium II
6) AGM II
7) Open
8) Calcium
9) Desulphation
10) Custom

Volts
14.00
14.10
14.40
14.20
14.40
14.60
14.80
15.10
15.50

Bulk / Boost       Absorption       Conditioning   Float (S) /Standby (fl)

IUoUo

15.4V
15.0V
14.6V
14.2V
13.8V
13.4V
13.0V
12.6V
12.2V

15.4V
15.0V
14.6V
14.2V
13.8V
13.4V
13.0V
12.6V
12.2V

16
14
12
10

8
6
4
2
0

840
720
600
480
360
240
120

30

0

Battery charge
          progress

960

 

18

 

High Volt in (fl) / out (S)
High temp trip(fl) BMST(S)

No Fault (S) / P.Pack (fl)
Regen timer off (S) / on (fl)

Batt. Sense on (S)

Volt drop sense (fl) PIM (S)
1/2 power (S) / night (fl)  

Low Volt in (fl) / out (S)

High bat temp (fl) / TCO (S)

+2

0

-2
-4
-6
-8

-10
-12
-30

C

o

LT       Trip

Input voltage

D-Sulf

.

Calcium

Open

AGM II

Lithium II

Lithium I

Sealed 

AGM I

GEL

Custom

 Alarms 

input 

voltage

output 

voltage

Summary of Contents for BB122430

Page 1: ...s BBS1230 model only voltage should not exceed 31V 12V panel The BB by default shall start charging when the starter input voltage exceeds 13 5V and switches off when the voltage drops below 13 3V all...

Page 2: ...ging battery profile type Front Panel Display I Page 4 First and second LED column meter readings Front Label display annotated Guide to the 2 buttons Page 11 What the LEDs mean Simplified chart corre...

Page 3: ...rrent limiting With fuses protecting the DC cables In a well ventilated dry dust free and condensation free environment When instruction manual has been read through Safety Symbols Example WARNING Nev...

Page 4: ...fl BMST S No Fault S P Pack fl Regen timer off S on fl Batt Sense on S Volt drop sense fl 1 2 power S night fl Low Volt in fl out S High bat temp fl TCO S Output Voltage 11 10 9 8 7 6 5 4 3 16 17 18 1...

Page 5: ...12 13 10 8 9 3 4 15 16 5 7 15 Solar positive input from 12V solar panel up to 31V 16 Solar negative input from 12V solar panel up to 31V Models BBS1230 This chart is a guideline based on the typical...

Page 6: ...her than 20Deg C the charge voltage shall drop The rate is 18mV 0 018V per Deg C or 0 018V Deg C If sensor temperature is at 10 Deg C the voltage elevation shall be 0 018 x 10 0 18V This shall explain...

Page 7: ...egative Common Negative BMS 2 BMS 1 Ignition feed Remote Voltage sense Upper Lower Remote control Solar Pos lithium BMS Controller if used fuse fuse 50A 50A Sterling Power Products H Charge Float In U...

Page 8: ...through the custom charge profiles as appears on page 15 If you do not want this feature at all please remove the temperature sensor from the connector on the BB This shall immediately engage the BB t...

Page 9: ...go The unit shall now ONLY operate when there is a live ignition feed if the BB is wired up without an ignition the unit shall simply not function This shall limit the unit s flexibility However this...

Page 10: ...or lower if in warm climate than the preconceived voltage The voltage requirements of the battery company will override our recommendations as it is them who are supporting the battery warranty Chang...

Page 11: ...re 10 Force to float 15 Night Mode 20 1 2 Power Mode 25 Standby 30 Turn unit off on again 40 OEM Lock 45 Solar Charger on off 50 BB Charger on off SELECT SETUP ENTER Guide to the buttons For a more de...

Page 12: ...off Within this timer window the ECU on board should prompt the alternator to turn on again as the ECU is monitoring the starter battery s depletion When the alternator turns on again the voltage sho...

Page 13: ...power after these 8 hours You have to repeat this procedure every time you need it Turn the charger to standby If you wish to put your BB into standby then apply this mode Standby is a one off setting...

Page 14: ...column of LEDs shall flash Press the setup select button to move LED down to custom Hold both buttons for 2 seconds to confirm Opportunity to adjust Fast Charge Bulk Absorption voltage Red Custom LED...

Page 15: ...ED column to refer to the brown scale 0 960 select the correct time Once content wait 30 seconds or press both buttons to confirm A from the middle of each row will green LED flash for around 8 second...

Page 16: ...e display shall read loc on number you have stored To remove loc return to loc and re enter the number Press select button and the display should read loc off green back light Please make a note of th...

Page 17: ...arger DIGITAL control SELECT 15 4V 15 0V 14 6V 14 2V 13 8V 13 4V 13 0V 12 6V 12 2V SETUP ENTER www sterling power usa com www sterling power com Designed and Developed in England Made in Taiwan 15 4V...

Page 18: ...requires increase rpm of engine possible belt slip Or your alternator current rating is lower than the rating of the BB Possibly set BB to half power mode You need a larger alternator Is your output...

Page 19: ...does not apply for shipping organised by yourself Please do not throw out any shipping or packaging materials All returns for any reason will require a proof of purchase with the purchase date The pr...

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