Sterling Power Products
Copyright
On first start up all LEDs will light up. A beep should
sound. The fan shall then start running for around 5
seconds. If, after this, 2 red LEDs flash for 8 seconds
you may have a calibration issue and the unit should be
returned to Sterling. If 2 solid red LEDs are on at the top
or bottom then you either have high or low input voltage
(respectively) - check your voltages.
Changing charging profile during startup
After the initial start up an LED on the first column shall
light up for 5 seconds, this shall indicate the battery type
selected -
default is ‘Sealed’ lead acid
. This is your
window of opportunity to change the charging profile. If
you have missed the opportunity, you can wait for the
unit to go in to normal operation and follow the
instructions immediately below.
Left and right meter readings (BB larger model).
During normal operation
Out of range voltage values
If voltage exceeds the meter’s range the upper right
LED shall flash. If the voltage falls short of the meter’s
range the lower LED shall flash. If two neighbouring
LEDs, on the voltmeter, are on simultaneously then the
real voltage is between these two parameters.
Example, if LEDs at 14.6V and 14.2V were on then the
approximate voltage shall be ~14.4V.
Low or high output voltages
If the output voltage is below 1V (2V at 24V) or reverse
polarity then the low output voltage LED will flash
(number 23). Similarly, if the output voltage is above
15.5V (31.0V at 24V) the high voltage LED shall flash
(number 16). To resurrect these problems, bring the
voltage above 1V on the output and below 15.5V,
correct the polarity and then restart the device.
Return to factory default:
This shall irreversibly
erase all previously entered settings
. Press and hold
both buttons for 8+ flashes and let go. 3 green LEDs on
both columns shall flash. The unit should then reboot with
the default settings.
To view charger’s status:
Simply hold the SELECT button for 1 second and the right
LED should flash indicating the status of the charger. This
shall flash for 8 seconds. To return quickly, press the
SETUP/ENTER button once.
Input voltage
(x2 for 24V)
Output voltage
(x2 for 24V, x3 for 36V, x4 for 48V)
Remember
it is the voltages that are more important than
our battery types. After installation, test the voltage from
the BB is the desired voltage.
Ensure you remove at
least 1 wire from the battery temperature sensor as
the product voltage may be higher (if in cold climate)
or lower (if in warm climate) than the preconceived
voltage.
The voltage requirements of the battery
company will override our recommendations as it is them
who are supporting the battery warranty.
Changing charging profile during operation.
While the unit is running, hold down SETUP button for 10
flashes. All LEDs on the first column shall now flash. By
using both buttons toggle through the various profiles
(see below). The right button is up the column and the left
button takes you down the column. The LED shall light up
demonstrating which profile you have selected. When the
LED has illuminated at your desired profile simply hold
both buttons for a couple of seconds or simply just leave
the charger alone for 30 seconds and it will set the desired
profile. The corresponding LED shall flash to confirm. The
unit shall then restart and go through the starting cycle
again in this new charging profile.
*Lithium profiles have reverse polarity protection
disabled. **All voltages shall be 0.1V higher for the
first 3 minutes of the chargers operation.
If either lithium settings are selected AND the
temperature sensor is connected to the negative terminal
of the lithium battery, the BB shall trip at <0Deg at the
sensor. This can be adjusted in custom profile, or simply
remove temp sensor.
First Time Use (when wiring up)
If
battery
temperature
sensor
is
connected
then
all
voltages
are
based
on
20
Deg
C.
If
sensor
senses less than 20DegC = increased voltage.
Higher
than
20DegC
=
decrease
voltage.
The
further
from
20DegC
in
either
direction
leads
to
p
ro
p
o
rt
io
n
a
l
in
c
re
a
s
e
o
r
d
e
c
re
a
s
e
in
th
e
voltage.
(x2
for
24V
| x3
for
36V
| x4
for
48V)
10
Preset Battery Options
Bulk / Abs. Cond. Float Min | Abs. | Max
Custom Charging Profile
Volts
13.70
13.40
13.60
13.60
13.80
13.70
13.30
13.60
-------
Mins
600
60
120
30
30
60
60
60
240
Mins
1440
480
480
30
30
480
480
360
240
Volts
13.80
13.75
14.15
13.60
13.80
14.10
14.00
14.30
-------
Options
1) Gel
2) AGM I
3) Sealed
4) Lithium I
5) Lithium II
6) AGM II
7) Open
8) Calcium
9) Desulphation
10) Custom
Volts
14.00
14.10
14.40
14.20
14.40
14.60
14.80
15.10
15.50
Bulk / Boost Absorption Conditioning Float (S) /Standby (fl)
IUoUo
15.4V
15.0V
14.6V
14.2V
13.8V
13.4V
13.0V
12.6V
12.2V
15.4V
15.0V
14.6V
14.2V
13.8V
13.4V
13.0V
12.6V
12.2V
16
14
12
10
8
6
4
2
0
840
720
600
480
360
240
120
30
0
Battery charge
progress
960
18
High Volt in (fl) / out (S)
High temp trip(fl) BMST(S)
No Fault (S) / P.Pack (fl)
Regen timer off (S) / on (fl)
Batt. Sense on (S)
Volt drop sense (fl) PIM (S)
1/2 power (S) / night (fl)
Low Volt in (fl) / out (S)
High bat temp (fl) / TCO (S)
+2
0
-2
-4
-6
-8
-10
-12
-30
C
o
LT Trip
Input voltage
D-Sulf
.
Calcium
Open
AGM II
Lithium II
Lithium I
Sealed
AGM I
GEL
Custom
Alarms
input
voltage
output
voltage