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1.4.3. Electrical connections

Electrical connections must be made by certified electri-
cians in compliance with all international, national, state
and local regulations. For more information about require-
ments see the relevant sections dealing specifically with
electrical connections (if applicable).

1.4.4. Hazardous liquids

The product is designed for use in liquids that can be

hazardous to your health.

WARNING:

Make sure that all personnel who work

with hazardous liquids use suitable protective equip-

ment.

1.4.5. Specific operational hazards

Specific operational hazards are listed under its respective
section.

1.4.6. Specific hazards while performing maintenance

Specific hazards while performing maintenance on the

product are listed under its respective section.

2. HANDLING

Upon receipt always:

• Check the packing slip against the goods received.
• If delivered with a drive unit, check that the drive unit

specification and technical information are included.

• Inspect the packaging for signs of damage in transit.
• Carefully remove the packaging. Pay special atten-

tion to cavities and make sure they are free of packag-
ing material.

• Inspect the Sterimixer/Sanimixer for any visible signs

of damage. Pay special attention to make sure the
bearings do not show any sign of cracks.

• Report any damage to the carrier.

Approximate weight of the different components of the

Sterimixer/Sanimixer is specified in table 1:

STRONG MAGNETIC FIELDS HAZARD:

The Ster-

imixer/Sanimixer impeller and magnetic rotor include
strong magnets with the associated risk of pinching fin-
gers and permanently damaging magnetic cards (e.g.
credit cards) if being close to these components.

HAZARD FOR WEARERS OF CARDIAC PACE-
MAKER:

The Sterimixer/Sanimixer impeller and mag-

netic rotor include strong magnets thus personnel
equipped with pacemaker shall not handle these com-

ponents.

CAUTION:

Ensure that suitable lifting equipment is

chosen and correctly used.

CAUTION:

If the Sterimixer/Sanimixer is not to be in-

stalled immediately, the Sterimixer/Sanimixer should
be repacked in the original package and stored in a suit-

n

Figure 1

Mounting the bearing unit on the weld plate

in the vessel. The figure shows the bearing unit and the
PTFE-washer. Use a torque wrench (refer to table 2 for
recommended torque).

able storage after receipt and inspection. The following
should be considered with regards to storage:

The storage shall be a clean, dry location free from

vibration. If stored in a moist or dusty atmosphere,
further protect the Sterimixer/Sanimixer with a suitable
cover.

3. INSTALLATION AND START-UP

+

NOTICE:

Refer to the Steridose welding manual on

www.steridose.com for correct installation of the Sterim-

ixer/Sanimixer weld plate. The remainder of this man-
ual concerns the installation of a Sterimixer/Sanimixer

with the weld plate correctly welded in place in the

tank.

3.1. Mounting of the bearing unit

The bearing materials used are either Tungsten Carbide
(TC), Silicon Carbide (SiC) or Dri-amond™ (diamond

coated SiC), which are very hard but brittle materials. It
is therefore important that the bearing is protected from

physical impact damage. It is also of the utmost impor-

tance that the bearing surfaces are kept free from particles
to avoid damage or disturbances of the bearing function
during operation.

CAUTION:

Before the bearing unit and the impeller

are to be mounted, the vessel, pipes and other installed

parts must be thoroughly cleaned from dirt and in
particular loose metal particles (can occur in new ves-

sels, where machined stainless steel particles might
have acquired magnetic properties). Wetted Sterim-
ixer/Sanimixer components can otherwise be perma-
nently damaged. Ensure the vessel has been allowed to
cool down, drained, depressurized and ventilated from

possible gasses or vapours.

Carefully fit the bearing unit together with the PTFE

washer to the weld plate and tighten to a proper torque
(Table 2). Make sure that the PTFE washer is centered

correctly. Steridose have designed a tool for this purpose
that facilitates mounting the bearing unit in hard-to-access

places. See section 3.3.

www.steridose.com

Installation & Operation

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Summary of Contents for Sanimixer

Page 1: ...4 Mounting and dismounting the drive unit 5 3 5 Connection to main power 6 3 6 Installation check and calibration 6 4 Operation 7 4 1 Allowed operating temperature range 7 4 2 Allowed pressure range 7 4 3 Chemical compatibility 7 4 4 Operational limits 7 4 5 Further operational advice 9 4 6 Guidance for sterilizing Sterim ixer Sanimixer 10 4 7 Specific information for the use of Sterim ixer Sanimi...

Page 2: ... or indirectly create risks to the safety and health of the person undertaking the work or the Sterim ixer Sanimixer and or its components while the work is being undertaken It is the responsibility of the user to ensure that appro priate controls and precautions are identified and applied in relation to the work covered by this document in ac cordance with relevant statutory legal and industry re...

Page 3: ...er is not to be in stalled immediately the Sterimixer Sanimixer should be repacked in the original package and stored in a suit n Figure 1 Mounting the bearing unit on the weld plate in the vessel The figure shows the bearing unit and the PTFE washer Use a torque wrench refer to table 2 for recommended torque able storage after receipt and inspection The following should be considered with regards...

Page 4: ...ve unit and the magnet rotor are installed Failure to do so will cause a sudden attraction between the mounted rotor and the impeller causing the latter to violently hit the bearing assembly with likely bearing damage to occur CAUTION Before mounting the impeller make sure that the drive unit is NOT mounted on the vessel NOTICE To facilitate mounting and dismounting the impeller Steridose has deve...

Page 5: ... driven gearbox flange and rotor some differences occur depending on type of drive and size Be certain that you can handle the weight of the drive unit Take a firm grip of the gearbox to balance the weight of the drive unit and to minimize the risk of damage caused by crushing when dismounting Use appropri ate lifting device for the larger models SM 120 190 and larger 3 4 1 Mounting the drive unit...

Page 6: ...For AC drive applications The Sterim ixer Sanimixer starts at low speed 5 Visually check the direction of rotation for the im peller which should be clockwise when seen from above If the Sterimixer Sanimixer rotates counter clockwise refer to section 6 6 Stop the Sterimixer Sanimixer immediately after completed verification CAUTION Dry operation of the Sterimixer Sanimixer will damage the bearings...

Page 7: ...Allowed pressure range Weld plate size Design pressure range All sizes 1 7 bar g 14 5 101 5 psig 4 3 Chemical compatibility The impeller and bearing are not to be exposed to strong chemicals Nominal pH range for tungsten carbide TC n Figure 6 Sterimixer Sanimixer should never be allowed to run dry n Figure 7 The bearing lubrication principle of the SMA type impeller bearings is 2 14 but silicon ca...

Page 8: ...s IEC ATEX NEMA XP NEMA Stainless Steel etc this may vary Bearing materiala Tungsten Carbide Silicion Carbide Dri amond Chemical compatibility pH range 2 14b Best inert Same as silicon carbide Ease of installation and handling Best Harder than tungsten car bide but more brittle Somewhat better than sili con carbide Survivability under dry running conditions Good Poor Best lowest coefficient of fri...

Page 9: ...optimum performance in cleaning in place CIP without any need for dismounting n Figure 9 Succesful cleaning of the impeller relies on a combination of the self cleaning flow through design of the SMA type impeller the cleaning agent used and respecting the prescribed time and temperature The flow channels in the impeller provide a process fluid flow through the bearings In order to achieve this th...

Page 10: ...e drive unit and gearbox shall not be exposed to ambient temperatures above 40 C NOTICE Use caution when exposing to temperatures over 135 C as this may decrease the life expectancy of the elastomeres used in the bearing assembly A certain delay in the rise of temperature between the inside of the impeller and the vessel is caused by the mass of the impeller head This delay is influenced by Sterim...

Page 11: ...nverter s set value speed exceeds 10 the drive is to be disabled interlocking In this case the magnetic field between the inner and outer magnetic rotor is broken indicating a malfunction 4 7 4 Assessment Components outside of the tank are in Ex zone 1 or 2 and are delivered with the corresponding ATEX declaration of conformity from the manufacturer Ex II 2G b c de IIC T4 The machine mixer tank wi...

Page 12: ... lubri cation creating excessive wear and heat and subse quently premature failure It is therefore important that the operator is properly trained and familiar with all procedures If the Sterimixer Sanimixer is operated beyond its operating limits severe damage might occur subse quently creating a failure It is essential that the oper ator has received specific training together with the full unde...

Page 13: ...e a year Note that the interval will be highly dependant on the application Remove and check the bearing and the impeller for signs of surface damage and general wear of the bear ings Change the bearing and the impeller if the surface is coarse or uneven scratched or if fragments have been knocked out from the bearing The impeller can be sent to Steridose for refurbishment Change the PTFE washer w...

Page 14: ... female bear ing b Worn out bearings c Missing male bearing d Mechanical interference con tact between impeller and weld plate e Mechanical interference con tact between magnet rotor and weld plate a Stop the mixer Do not restart un til the fluid level covers the impeller b Replace the bearing and the im peller c see b d Reinstall the weld plate correctly e Realign the magnet rotor Noise from the ...

Page 15: ...www steridose com Installation Operation 15 ...

Page 16: ...sk for process interference Steridose partners with the best distributors and repre sentatives in the industry all over the world Together we become the perfect mix a premium product with global references combined with local presence for product and application support Steridose AB Himmelsbodavägen 7 SE 147 39 Tumba Sweden Phone 46 8 449 9900 info steridose com www steridose com Steridose Inc 502...

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