Stephill SSD10000 Handbook Download Page 5

Issue 3 
 

Page 3 

18/06/2015 

3.5 Reference Barometric Pressure 

The standard reference condition for total barometric pressure is 1 bar. 
This corresponds to an altitude of approximately 100m.  Above 100m the rated power 
must be reduced. 

 

3.6 Flammable Environment 

Stephill generators must not be used in a flammable environment. 

 

3.7 Saline Environment 

Operation of the machine in a saline environment will require additional corrosion 
protection. 
 

4 Safety Considerations 
 
4.1 General 

       All Stephill Generators comply with all the current EEC directives including: 
       2006/42/EC   Machinery Directive 
       2000/14/EC   Noise Emission in the Environment by Equipment for use outdoors 

 

       2004/108/EC EMC Directive 
       2006/95/EC   Low Voltage Directive 

 
4.2 Fuel 

Fuels and lubricants are a potential source of fire. Lubricants in particular used engine oil, 
are potentially carcinogenic. Direct contact should always be avoided by wearing suitable 
rubber gloves when handling them. Be careful not to spill fuel, clean up any spillages. 
Inhalation or swallowing of diesel should be avoided. If in doubt seek medical advice. All 
other forms of contact are irritant and therefore should also be avoided. If skin contact is 
made wash with soap and water. 

 

4.3 Lubricating Oil 

New oil presents no hazard following short term exposure. 
Used oil should not be allowed to contact the skin.  If this does occur, wash off quickly 
with a proprietary hand cleanser. 

 
4.4 Safe Lifting

 

Where mechanical assistance is used in lifting machines, ensure the lifting eye is used, 
and that all components used to lift the machine are within their Safe Working Load 
(SWL). 
The integral lifting beam and associated lifting eye on the generator should be regularly 
checked for signs of damage or gross corrosion. 
All nuts and bolts associated with the lifting beam should be regularly checked for 
tightness and corrosion. 
Lifting equipment should not be attached directly to the engine/alternator except for lifting 
of engine/alternator only.

 

 
4.5 Earth connection 

All Stephill products are fitted with an earth stud on the control panel this must be 
connected to an earthing system or spike. Any earth spike required is dependant on the 
local conditions of use. The size is determined by reference to current IEE regulations or 
to a competent electrician.  

 

4.6 Fumes 

Make sure that the generator is at least 2 metres away from any building during 
operation. Operate in a well ventilated unconfined area, so that fumes can be properly 
dispersed. 
Silencer outlet should be facing an open area to prevent fumes being recirculated. There 
is the danger of asphyxiation due to exhaust gases. Inhalation of poisonous exhaust 
fumes can lead to serious injury or death. The generator must not be used in a poorly 
ventilated or enclosed area. 

 

Summary of Contents for SSD10000

Page 1: ...0 1933 677916 E mail info stephill generators co uk Web www stephill generators co uk DO NOT OPERATE THE GENERATOR BEFORE READING THIS MANUAL AND ENGINE MANUFACTURER S OWNER S MANUAL AND WARNINGS THIS...

Page 2: ...Start checks 4 5 2 Warning 4 5 3 Control panel 4 5 4 Long term storage 4 6 0 DEEP SEA 3110 OPERATING INSTRUCTIONS 5 6 1 Description of controls 5 6 2 Starting the engine 5 6 3 Starting sequence 5 6 4...

Page 3: ...th Height Length Width Height Length Width Height Dimensions Skid 1285 655 900 1285 655 900 1285 655 900 Dimensions Trolley 1750 900 1080 1750 900 1080 1750 900 1080 Dimensions Road Trailer 2360 1300...

Page 4: ...generator while the engine is running Check the rating and electrical safety of the load before connecting the generator Equipment should never be connected that in total exceeds the specified rating...

Page 5: ...m exposure Used oil should not be allowed to contact the skin If this does occur wash off quickly with a proprietary hand cleanser 4 4 Safe Lifting Where mechanical assistance is used in lifting machi...

Page 6: ...ssure and high water temperature If engine runs out of fuel do not attempt to start until fuel bowl is full of diesel this can be achieved by pressing Fuel Pump Prime button until bowl is full of dies...

Page 7: ...rom the main alternator output frequency After the starter motor has disengaged the Safety On timer activates 10 Sec allowing Oil Pressure High Engine Temperature Under speed Charge Fail and any delay...

Page 8: ...iary inputs can be user configured and will display the message as written by the user FAIL TO START The engine has not fired after the pre set number of start attempts FAIL TO STOP The module has det...

Page 9: ...is not open circuit Low oil Pressure fault operates after engine has fired Check engine oil pressure Check oil pressure switch sensor and wiring switch is Normally closed and opens with pressure High...

Page 10: ...eaplc com 6 11 Fault finding general High engine temperature Check Water Antifreeze level in the radiator Check for loose wires on the temperature switch DC loom connector block Check the continuity o...

Page 11: ...terminals plug and socket Check VE supply Check VE on Glow plug trace back to battery via relay Check VE on Glow plug trace back to module via relay plug socket Starter Motor not operating Check Emer...

Page 12: ...004 015 0004 Fuel filter 015 0005 015 0005 In line fuel filter 015 0030 015 0030 Air filter 015 0003 015 0003 Fan belt 015 0007 015 0007 9 General spares Part Number Description Qty 015 0001 Kubota D7...

Page 13: ...3 SSD10000 Door spacer 8 9 1 Control panel spares Part Number Description Qty 045 0061 DEEP SEA 3110 1 036 0018 40A Circuit breaker 1 036 0028 40Amp RCD 30mA 1 036 0049 16A Re set 2 036 0052 32A Re se...

Page 14: ...air or use of parts not supplied by STEPHILL GENERATORS LTD Lack of or incorrect maintenance Fair wear and tear misuse negligence accidental damage improper storage and incorrect starting warm up run...

Page 15: ...mm black 1 x 6mm black 11 16 115v 16a socket 1 5mm Blue E N 1 5mm Brown L 4 0mm Blue 4 0mm Blue 115v 32a socket 115v 32a socket E N L E L N 4 0mm Brown 4 0mm Brown 40A RCD 11 16 2 5 8B 4B 7 8A 3 4A 6B...

Page 16: ...5mm 2 5mm 6mm 26 R3 32 19 1 31 5 20 23 R2 4 19 29 R1 5 29 29 25mm 25 SWITCH 40A 60A 19 23 25 25 6mm 4mm 2 5mm 1 STARTER MOTOR 25mm 20 26 GLOW PLUG 25 CHARGE ALTERNATOR 6mm 25 7 3 CHARGE ALTERNATOR OIL...

Page 17: ...ide 1 11 024 0150 SSD10000 PE32 NPE31 Alternator cowl 2 11 024 0181 SSD10000 PE28 Alternator cowl 2 12 024 0126 SSD10000 Battery bracket 1 13 024 0104 SSD10000 Battery tray 1 14 024 0154 SSD10000 Fuel...

Page 18: ...0127 Lifting eye 1 8 048 0008 Fuel cap 1 9 024 0113 Radiator flap 1 10 023 1029 Hinge 2 11 023 1019 Cam 28mm 1 12 023 1020 Insert slot 1 13 023 1021 Housing 1 R Golding D 21 09 10 Drawing updated Date...

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