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Stellar

®

 TM6116 TireMan Owner’s Manual  |  Page 5

Hydraulic Installation

Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, 
without Stellar Industries’ approval.

 

 

 

Do not touch or grab any hoses that could be under pressure.  Release 

system pressure before attempting to make adjustments or repairs.

Do not attempt service or repair when PTO is engaged.

Disassemble and assemble hydraulic components on a clean surface.

Clean all metal parts in a nonflammable cleaning fluid.  Then lubricate all components to 
aid in assembly.

 

 

 

Hydraulic fluid expands when heated.  This raises the pressure in an 

unventilated tank.  Release the tank pressure before removing the cap completely.  Failure 
to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.

 

 

 

Do not rely on the hydraulic fluid to support the boom or crane.  If 

hydraulic fluid escapes, the boom or crane can fall immediately.  Make sure the ground or 
blocking is supporting the boom before performing any maintenance or repair. 

 

 

 

Contaminants in a hydraulic system affect operation and will result in 

serious damage to the system components.  Dirty hydraulic systems are a major cause of 
component failures.

If evidence of foreign particles is found in the hydraulic system, flush the system.

When installing metal hydraulic tubes, tighten all fittings finger tight.  Then , in order, tighten 
the fittings at the rigid end, the adjustable end, and the mounting brackets.  After tubes 
are mounted, install the hoses.  Connect both ends of the hose with all fittings finger tight.  
Position the hose so it does not rub the machine or another hose and has a minimum of 
bending and twisting.  Tighten fittings in both couplings.

Due to manufacturing methods, there is a natural curvature to a hydralic hose.  The hose 
should be installed so any bend is with this curvature.

WARNING

WARNING

WARNING

NOTICE

Summary of Contents for TireMan 6116

Page 1: ...1 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2021 Stellar Industries Inc Rev 1 PN 99433 Installation Assembly Drawings Parts Notice A copy of this manual must re...

Page 2: ...imited to engine exhaust carbon monoxide phthalates and lead These chemicals are known to the State of California to cause cancer and birth defects or other reproductive harm To keep your exposure to...

Page 3: ...Layout 2 General Installation 3 Installer Notice 3 Torque Data Chart 4 Hydraulic Installation 5 Hydraulic Pressure Settings 6 Face Seal O Ring Size Chart 6 Hydraulic Kit PN 99146 7 Decal Placement PN...

Page 4: ...to the Large OTR Crane Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed...

Page 5: ...balance valves Tilt Cylinder Provided by crane extension boom Body Rotation 300 power Rotation System Hourglass worm gear Clamping Pad Rotation Optional 90 Rotating Pads TireMan Tilt 79 to 43 Hydrauli...

Page 6: ...Page 2 Stellar TM6116 TireMan Owner s Manual 17 Rotating Pads 19 Fixed Pads 116 Fixed Pads 114 Rotating Pads TM6116 Dimensional Layout...

Page 7: ...ional Traffic and Motor Vehicle Safety Act Please reference the Code of Federal Regulations title 49 Transportation Volume 5 400 999 for further information or visit http www gpoaccess gov nara index...

Page 8: ...d these should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below a...

Page 9: ...rt the boom or crane If hydraulic fluid escapes the boom or crane can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminants...

Page 10: ...00 2200 Outer 10 6 4400 2200 Extension 10 6 4400 4400 Rotation 10 6 2200 2200 TM Rot 6 6 2200 2200 TM Pad Rot 6 6 3000 3000 TM Clamp 6 6 3000 3000 Face Seal A Stellar PN Hose Size Fitting Size Stellar...

Page 11: ...Stellar TM6116 TireMan Owner s Manual Page 7 Hydraulic Kit PN 99146 PN 99146...

Page 12: ...Page 8 Stellar TM6116 TireMan Owner s Manual Hydraulic Kit w Rotating Pads PN 99136 PN 99136...

Page 13: ...TM6116 2 PN 73107 Rev A STELLAR TM6116 72077 CAPACITY CHART 17 6 5 33m 6000 lb 2721kg 0 ROTATION C L MAXIMUM RATED LOAD 6000 LBS EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE EQUIPMENT AND VOID WARRANTY 7...

Page 14: ...GR9 26 4 1 T A L F S S U 1 3 0 R E H S A W 3 4 3 0 6 1 17 0333 NUT 0 25 20 HHGR5 NYLOC 2 8 C Z T D 5 7 4 1 X 0 0 2 N I P R C 5 1 3 7 1 8 1 4 T D 3 6 0 1 X 0 0 2 N I P R C 0 5 6 4 7 9 1 20 4380 BUSHIN...

Page 15: ...25 41 23 16 3 43 53 25 56 13 21 49 34 12 34 48 21 13 50 46 47 51 44 52 23 12 48 21 13 42 45 20 25 54 20 25 55 CHECK OIL LEVEL IN GEARBOX GEAR BOX REPLACEMENT KIT 39965 OUTPUT SHAFT ONLY 68662 OUTPUT...

Page 16: ...5 6 4 7 0 3 31 51652CR PIN TEAR DROP 1 50X2 31 ZC 2 32 0865 BUSHING BPC48DXR32 3 00X2 00 4 33 4380 BUSHING BPC32DXR24 2 00X1 50 16 34 4381 BUSHING BPC32DXR32 2 00X2 00 20 35 4379 BUSHING BPC32DXR40 2...

Page 17: ...Stellar TM6116 TireMan Owner s Manual Page 13 This page intentionally left blank...

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Page 20: ...Subject to Change without Notification 2021 Stellar Industries Inc...

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