stellar labs TireMan 20165 Owner'S Manual Download

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Stellar

TM20165 TireMan Owner’s Manual | Page iii

Table of Contents

Introduction .........................................................................................................iv

Model TM20165 Specifications ...........................................................................1

TM20165 Dimensional Layout .............................................................................2

General Installation .............................................................................................3

Installer Notice ...................................................................................................3

Torque Data Chart ............................................................................................4

Hydraulic Installation ...........................................................................................5

Face Seal/O-Ring Size Chart ..............................................................................6

Hydraulic Kit - PN 81761 Part 1 ...........................................................................7

Hydraulic Kit - PN 81761 Part 2 ...........................................................................8

Hydraulic Kit - PN 81761 Part 3 ...........................................................................9

Hydraulic Installation Drawing - PN 82658 ......................................................10

Hydraulic Schematic - PN 81761 ......................................................................11

TireMan Hydraulic Kit - PN 65365 ......................................................................12

Cooler Wiring .....................................................................................................13

PTO Schematic ..................................................................................................14

24V Converter Wiring ........................................................................................15

Decal Placement - PN 77565 ...........................................................................16

TM20165 Assembly Standard - PN 63528 ........................................................17

TM20165 Assembly w/Fallback Protection - PN 76685 ..................................18

Crane Assembly - PN 81760 Part 1 ...................................................................19

Crane Assembly - PN 81760 Part 2 ...................................................................20

Crane Assembly - PN 81760 Part 3 ...................................................................21

Crane Assembly - PN 81760 Part 4 ...................................................................22

Mounting Kit Subframe Assembly - Part 1 .......................................................23

Mounting Kit Subframe Assembly - Part 2 .......................................................24

Crane Base Stabilizer Assembly - PN 65107 ....................................................25

Crane Base Stabilizer Cylinder Assembly - PN 64367 .....................................26

Non-Crane Base Stabilizer Assembly - PN 64262 ............................................27

Non-Crane Base Stabilizer Extension Cylinder Assembly - PN 64367 ...........28

Reservoir Assembly - PN 86517 .........................................................................29

Summary of Contents for TireMan 20165

Page 1: ...741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2018 Stellar Industries Inc Rev 1 PN 90385 Installation Assembly Drawings Parts Notice A copy of this manual must remain with the equipment at all times For a printable download copy please visit www stellarindustries com ...

Page 2: ...e you to chemicals including but not limited to engine exhaust carbon monoxide phthalates and lead These chemicals are known to the State of California to cause cancer and birth defects or other reproductive harm To keep your exposure to a minimum be sure to avoid breathing exhaust and service your Stellar product in a well ventilated area while wearing gloves or washing your hands frequently For ...

Page 3: ... Kit PN 65365 12 Cooler Wiring 13 PTO Schematic 14 24V Converter Wiring 15 Decal Placement PN 77565 16 TM20165 Assembly Standard PN 63528 17 TM20165 Assembly w Fallback Protection PN 76685 18 Crane Assembly PN 81760 Part 1 19 Crane Assembly PN 81760 Part 2 20 Crane Assembly PN 81760 Part 3 21 Crane Assembly PN 81760 Part 4 22 Mounting Kit Subframe Assembly Part 1 23 Mounting Kit Subframe Assembly ...

Page 4: ...r to the Large OTR Crane Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual In closing If more informatio...

Page 5: ...cm bore with pilot operated check valves Tilt Cylinder Provided by crane extension boom Body Rotation 320º power Rotation System Worm gear Clamping Pad Rotation Continuous 360º power TireMan Tilt 74º to 27 5º System Pressure 5000 PSI 350 bar Hydraulic Flow 26 32 GPM 100 120 L min Hydraulic Controls Incorporated with the crane controls Approximate Shipping Weight 10 700 lbs 4 854 kg Model TM20165 S...

Page 6: ...Page 2 Stellar TM20165 TireMan Owner s Manual 164 43 TM20165 Dimensional Layout ...

Page 7: ...tional Traffic and Motor Vehicle Safety Act Please reference the Code of Federal Regulations title 49 Transportation Volume 5 400 999 for further information or visit http www gpoaccess gov nara index html for the full text of Code of Federal Regulations General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM20165 on a Stellar Service Crane Ea...

Page 8: ...ed these should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below applied to the nut not to the bolt head Tighten toothed or serrated type lock nuts to the full torque value Note Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate...

Page 9: ...ort the boom or crane If hydraulic fluid escapes the boom or crane can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminants in a hydraulic system affect operation and will result in serious damage to the system components Dirty hydraulic systems are a major cause of component failures If evidence of foreign particles is f...

Page 10: ...reMan Owner s Manual Face Seal A Stellar PN Hose Size Fitting Size Stellar PN O ring Boss B 4 C2027 D1245 6 C2028 D1246 8 C2029 D1247 10 32223 D1248 12 D1244 D1249 16 1 3 4 5 8 1 2 3 8 1 4 D1250 B A Face Seal O Ring Size Chart ...

Page 11: ...1 12 30542 FTG 12 12 12 MAORB FORB FORB TEE 1 13 C2053 FTG 12 8 MORB FORB STRAIGHT REDUCER 8 14 59959 FTG 16 16 MFS MAORB 90 2 1 0 9 B R O A M S F M 8 6 G T F 7 4 5 5 C 5 1 16 C4227 FTG 8 12 MFS MAORB 90 6 6 0 9 S S F F S F M 8 8 G T F 6 7 3 2 C 7 1 18 65587 FTG 6 6 MFS MBSPP STRAIGHT 1 1 0 9 B R O A M S S F F 6 6 G T F 6 6 8 2 1 9 1 2 0 9 B R O A M S F M 6 6 G T F 8 3 3 0 C 0 2 21 65670 FTG 6 4 M...

Page 12: ...an Owner s Manual Hydraulic Kit PN 81761 Part 2 Y T Q N O I T P I R C S E D T R A P M E T I 1 65579 FTG 16 12 MFS MBSPP STRAIGHT 1 2 31658 FTG 12 12 MFS MBSPP STRAIGHT 3 3 31659 FTG 8 12 MFS MBSPP STRAIGHT 1 1 2 3 PN 81761 Part 2 ...

Page 13: ...Page 9 Hydraulic Kit PN 81761 Part 3 Y T Q N O I T P I R C S E D T R A P M E T I 1 1554 FTG 8 8 MFS MORB STRAIGHT 14 2 65663 FTG 8 8 MORB MFS 90 SWIVEL 4 A B C DETAIL A SCALE 1 10 1 DETAIL B SCALE 1 10 2 DETAIL C SCALE 1 10 1 PN 81761 Part 3 ...

Page 14: ...Page 10 Stellar TM20165 TireMan Owner s Manual Hydraulic Installation Drawing PN 82658 PN 82658 ...

Page 15: ... 92B d 75 75 75 75 d 320A d 35 35 75 75m d 016A d 35 35 75 75m d 016A M 12 41 1 Mpa 1 Mpa 12 43 1 Mpa 1 Mpa T2 T3 P2 To pressure reducer PRF C3 V2 V1 C1 C2 25 25 2 18 1 18 A B A B o 0 50 50 0 o 84A c 50 50 50 50 c 04A o 0 50 50 0 o 84A M2 C1 C2 V1 V2 37 21 S P1 P2 T2 T1 S P1 P2 T2 T1 Pad rotation Body rotation Clamp cylinder A B P P T T A B A B A B P P T T A B A B 1 2 3 SS Front In Out SS Front Up...

Page 16: ...Page 12 Stellar TM20165 TireMan Owner s Manual TireMan Hydraulic Kit PN 65365 PN 65365 ...

Page 17: ...Stellar TM20165 TireMan Owner s Manual Page 13 Cooler Wiring ...

Page 18: ...Page 14 Stellar TM20165 TireMan Owner s Manual PTO Schematic ...

Page 19: ...Stellar TM20165 TireMan Owner s Manual Page 15 24V Converter Wiring ...

Page 20: ...gns before operating or servicing this equipment Failure to follow these instructions can result in death or serious injury Untrained Operator Hazard Misuse Hazard Misuse Hazard Misuse Hazard Misuse Hazard Misuse Hazard Misuse Hazard Misuse Hazard Keep non essential persons clear of crane during operation Crush Hazard DANGER Death or serious injury will result from touching tethered remote if cran...

Page 21: ... P M E T I 16 64851 CAP SCR 1 00 8X4 00 HHGR8 24 17 6538 WASHER 1 00 SAE FLAT YELLOW GR8 48 18 18462 CAP SCR 1 00 8X4 50 HHGR8 24 19 0420 CAP SCR 0 31 18X0 75 HHGR5 12 2 2 T A L F S S U 1 3 0 R E H S A W 3 4 3 0 0 2 21 64848 CAP SCR 0 75 10X5 50 HHGR8 40 22 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 80 23 C1029 CAP SCR 0 75 10X6 00 HHGR8 40 24 11298 CAP SCR 0 75 10X3 50 SH 8 25 54374 BUSHING COMPOSITE ...

Page 22: ...18 0420 CAP SCR 0 31 18X0 75 HHGR5 12 2 2 T A L F S S U 1 3 0 R E H S A W 3 4 3 0 9 1 20 64848 CAP SCR 0 75 10X5 50 HHGR8 40 21 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 80 Y T Q N O I T P I R C S E D T R A P M E T I 22 C1029 CAP SCR 0 75 10X6 00 HHGR8 40 23 11298 CAP SCR 0 75 10X3 50 SH 8 24 54374 BUSHING COMPOSITE MRP 3 00X2 50 32 6 G E D 0 9 T P N 8 1 K R E Z 7 9 5 1 C 5 2 26 18373 BUSHING BPC56DXR...

Page 23: ... Manual Page 19 Crane Assembly PN 81760 Part 1 Y T Q N O I T P I R C S E D T R A P M E T I 1 5 5 0 1 B A I H E N A R C 0 6 3 5 6 1 2 65358 WASHER 1 00 SAE FLAT YELLOW GR9 24 3 65357 CAP SCR 1 00 8X4 00 HHGR9 24 3 2 1 PN 81760 Part 1 ...

Page 24: ...TH CRANE Y T Q N O I T P I R C S E D T R A P M E T I 1 0333 NUT 0 25 20 HHGR5 NYLOC 1 2 T A L F S S U 5 2 0 R E H S A W 0 4 3 0 2 3 65966 BRKT REINFORCEMENT LOAD SENSE 1 4 0480 CAP SCR 0 25 20X1 00 HHGR5 1 5 C0949 CAP SCR 0 38 16X3 00 HHGR5 2 4 4 T A L F S S U 8 3 0 R E H S A W 6 4 3 0 6 7 0347 NUT 0 38 16 HHGR5 NYLOC 25 8 0345 CAP SCR 0 38 16X1 50 HHGR5 8 9 65871 BRKT WLDMT LOAD SENSE VALVE 65000...

Page 25: ...CAP SCR 0 38 16X4 00 HHGR5 6 4 4 T A L F S S U 8 3 0 R E H S A W 6 4 3 0 5 1 5 6 1 0 2 M T S R E Z I L I B A T S B V 6 2 0 1 8 6 7 80993 BRACKET VB MNT 65000 OUTRIGGER SS 1 8 0347 NUT 0 38 16 HHGR5 NYLOC 25 9 0335 CAP SCR 0 38 16X1 25 HHGR5 6 10 C0950 CAP SCR 0 38 16X3 25 HHGR5 3 11 C6353 WASHER 0 38 SAE FLAT YELLOW GR8 6 12 81025 VALVE DIVERTER HIAB TM20165 1 11 6 4 5 7 5 8 9 5 5 8 8 1 3 2 10 12 ...

Page 26: ...N O I T P I R C S E D T R A P M E T I 1 80992 BRACKET VB MNT 65000 OUTRIGGER CS 1 1 5 6 1 0 2 M T S R E Z I L I B A T S B V 6 2 0 1 8 2 4 4 T A L F S S U 8 3 0 R E H S A W 6 4 3 0 3 4 0347 NUT 0 38 16 HHGR5 NYLOC 25 5 0335 CAP SCR 0 38 16X1 25 HHGR5 6 6 C0953 CAP SCR 0 38 16X4 00 HHGR5 6 PN 81760 Part 4 ...

Page 27: ...0 0 2 3 X 5 5 7 1 D O R N W O D E I T 0 5 3 5 6 5 4 0 0 0 4 X 5 5 7 1 D O R N W O D E I T 4 5 3 5 6 6 7 65433 SHEAR PLATE 0 50X12 00X12 00 10 8 6538 WASHER 1 00 SAE FLAT YELLOW GR8 8 2 1 8 R G H H 8 0 0 1 T U N 8 5 5 1 6 9 4 2 C N I Z T A L F S S U 5 7 1 R E H S A W 8 9 0 5 6 0 1 2 1 C O L Y N 5 R G H H 3 1 0 5 0 T U N 0 0 1 5 6 1 1 4 2 C O L Y N 5 R G H H 3 1 0 5 0 T U N 9 9 0 5 6 2 1 13 58681 CA...

Page 28: ...rame Assembly Part 2 0 27 50 91 50 155 50 219 50 265 94 283 50 313 56 336 00 16 31 25 TYP 4 31 TYP 4 31 W 47 TYP 4 31 TYP 10 TO SUBFRAME DO NOT WELD TO TRUCK FRAME 4 00 TYP 10 DIMENSIONS ARE APPROXIMATE GET AS CLOSE AS POSSIBLE 15 50 15 50 16 TYP 4 31 31 W 47 TYP 4 ...

Page 29: ...5 1 X 3 1 0 5 0 R C S P A C 8 4 5 0 1 2 1 13 D0790 WASHER 0 50 SAE FLAT YELLOW GR8 28 4 T D 8 3 1 2 X 0 5 3 N I P R C 1 0 1 5 6 4 1 2 T D 3 1 7 1 X 0 5 3 N I P R C 2 0 1 5 6 5 1 6 1 Z Y 9 1 0 X 0 0 4 X 6 5 0 P A C N I P 5 1 3 3 1 6 1 17 64980 BUSHING COMPOSITE MRP 3 50X2 00 24 8 T A L F S S U 1 3 0 R E H S A W 3 4 3 0 8 1 4 5 R G H H 0 5 1 X 8 1 1 3 0 R C S P A C 6 8 4 0 9 1 4 C O L Y N 5 R G H H ...

Page 30: ...O I T P I R C S E D T R A P M E T I 1 0 0 4 3 X 0 0 1 1 R E N D I L Y C 8 6 3 4 6 1 2 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 3 C2252 FTG 8 10 MFS MORB STRAIGHT 2 4 54416 TUBE ASM 0 50X7 56 17000 YZ 1 1 Z Y 0 8 0 2 X 0 5 0 M S A E B U T 2 7 9 4 6 5 6 1554 FTG 8 8 MFS MORB STRAIGHT 2 2 3 5 1 6 4 3 6 PN 64367 ...

Page 31: ...00 TM20165 2 3 4381 BUSHING BPC32DXR32 2 00X2 00 4 4 4379 BUSHING BPC32DXR40 2 00X2 50 4 5 94747 BUSHING BPC32DXR12 2 00X0 75 4 6 10172 CAP SCR 0 50 13X1 00 HHGR8 12 7 13817 BUSHING BPC40DXR24 2 50X1 50 4 8 66283 CYLINDER 5 00X24 50 WHITE 2 2 T D 8 3 0 1 X 0 5 2 N I P P Z 2 2 3 4 5 9 11 66281 OUTRIGGER LEG WLDMT 9000 TM20165 2 4 T D R S 9 6 1 1 X 0 0 2 N I P P Z 0 1 7 9 2 1 2 1 9 1 0 X 0 0 3 X 6 5...

Page 32: ... D N I L Y C 9 9 5 4 6 1 2 64978 MANIFOLD ASM DUAL T2A 5000PSI YAJ BLOCK 1 2 0 9 B R O A M S F M 8 8 G T F 6 5 5 1 3 2 T H G I A R T S B R O M S F M 8 8 G T F 4 5 5 1 4 1 Z Y 6 0 3 6 X 0 5 0 M S A E B U T 3 7 9 4 6 5 1 Z Y 5 2 6 X 0 5 0 M S A E B U T 6 5 2 6 1 6 7 12936 SPACER1 00 X 1 00OD X 406ID 2 2 5 R G H H 5 2 3 X 6 1 8 3 0 R C S P A C 0 5 9 0 C 8 2 C N I Z T A L F S S U 8 3 0 R E H S A W 6 4...

Page 33: ...0 T U N 2 4 3 0 2 1 6 C O L Y N 5 R G H H 3 1 0 5 0 T U N 6 0 1 6 C 3 1 14 11442 PLATE COVER TANK HEATER FLANGE PC WHITE 1 1 K L B D H Q S T P N 8 3 0 G U L P 1 4 8 4 C 5 1 16 4195 FTG 24 24 MP FP STREET ELBOW 90 BLK 2 17 54393 SWITCH TEMP NC TT F5B 100R MP 2 18 15463 THERMO SIGHT GAUGE ZINGA SG O5 A T N 1 2 0 5 1 L L A B E V L A V 9 3 5 7 3 9 1 2 1 T A L F S S U 5 2 0 R E H S A W 0 4 3 0 0 2 6 1 ...

Page 34: ...Subject to Change without Notification 2018 Stellar Industries Inc ...

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