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Slider20 Hooklift Manual Revisions

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Page 1: ...50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Manual Part No 44488 Last Revision 10 22 08 Subject to Change without Notification 2008 Stellar Industries Inc Safety Installation Mainte...

Page 2: ...Slider20 Hooklift Manual Revisions Date of Revision Description of Revision Section Revised...

Page 3: ...er20 Specifications 12 Chapter 5 Decals 13 Decals of Note 13 Decal Kit Placement PN 31827 14 Subframe 15 Chapter 6 Installation 15 Basic Installation Overview 15 Installation Steps Basic Guidelines 16...

Page 4: ...l Use only factory approved accessories options and parts on this equipment The rebuilding or remounting of this equipment requires the mounting procedures and retesting to be in accordance with facto...

Page 5: ...it A few notes on this manual A copy of this manual is provided with every hooklift and shall remain with the hooklift at all times Information contained within this manual does not cover all maintena...

Page 6: ...nd dump bodies Two independently controlled cylinders operate all the functions of the Slider By varying the cylinders operations the Slider can be used to dump or unload a body The Slider consists of...

Page 7: ...fety devices Do not remove any decals Chapter 1 Safety General Safety It is the responsibility of the owner to instruct the operator in the safe operation of your equipment and to provide the operator...

Page 8: ...o not attempt to lift fixed loads Know the weight of your load to avoid over loading the equipment Deduct the weight of the body from the maximum load rating to determine how much weight can be lifted...

Page 9: ...ully retracted before operating the lift cylinder to prevent damage to the latch systems 2 When the PTO is engaged do not run the engine over 1400 RPM 3 Do not hold the brakes while performing operati...

Page 10: ...ck for fluid leaks Operation Overview Unloading Operation 1 Stop the truck at the location you wish to unload 2 Put the truck in neutral and engage the PTO 3 Locate the black control lever labeled jib...

Page 11: ...3 Locate the black control lever labeled jib 4 Pull jib lever the jib cylinder is fully retracted thus releasing tabs 5 Locate the red lever labeled lift 6 Pull lift lever until the body is on the gr...

Page 12: ...body you intent to pick up 2 Engage the hook to the body by maneuvering the hooklift with the red lift lever and the black jib lever 3 Push the red lift lever until the main cylinder is fully retract...

Page 13: ...u wish to dump the load 2 Put the truck in neutral and engage the PTO 3 Locate the red lever labeled lift 4 Pull the lift lever to dump the body 5 Wait until dumping is complete then push the red lift...

Page 14: ...8 Slider20 Owner s Manual...

Page 15: ...on new machines and then quarterly thereafter 2 Cylinders and valves for leaks 3 Lubrication 4 Jib hook for cracks 5 Structural weldments for bends cracks or breaks 6 All pins and keepers for proper i...

Page 16: ...led Lithium Based with 2 Molybdenum Disulfide Graphite Filled Sodium Based with 2 Graphite Block Grease Sodium Based Solid Grease White Grease Aluminum Complex Based with Anti Oxidant Rust Inhibitors...

Page 17: ...Cab to Axle Max Height When Loading Longest Body When Dumping Max Height When Dumping Maximum Operating Pressure Shipping Weight Shipping Dimensions LxWxH Min Truck GVWR Load Angle w Shortest Body Len...

Page 18: ...diameter rod cylinder Cylinder must be double acting and include dual integral pilot operated counterbalance valves to prevent cylinder collapse in case of hose failure Tilt Section Operation Loader...

Page 19: ...jib operation the possible consequences should the haz ard occur and how to avoid the hazard PN C0865 Operation Hazard Decal Location Truck Frame Function To inform the operator of the need for prope...

Page 20: ...L SLIDER LOGO SIDE REV B 2 1 DECAL ELECTROCUTION 5 X 13 C4545 08 07 09 35234 DECAL STELLAR MADE IN THE USA 1 11 39212 DECAL HOOKLIFT CONTROLLER TILT 2 10 39211 DECAL HOOKLIFT CONTROLLER MAIN 2 12 4595...

Page 21: ...Chapter 6 Installation Basic Installation Overview 1 Clear the truck frame 2 Set the Slider on the truck frame 3 Shorten the truck frame to within 2 from the rear of the loader 4 Install bumper 5 Inst...

Page 22: ...k frame that may be in the way of the tie down chan nels b Using 5 8 bolts washers and nuts fasten two 2 tie down channels together with the narrow faces toward each other Do this with all of the chan...

Page 23: ...tank b Run hoses between the valve bank and hooklift c Protect these lines with hose wrap when necessary d Keep these lines away from sharp edges e Keep these lines away from the exhaust or other temp...

Page 24: ...IE DOWN CHANNEL PN 41987 Tie Down Channel Long Side Welded to Hooklift Base Long Side Bolted to Truck Frame Rail Torqued to 160 ft lbs Short Sides Bolted together Bottom Tie Down is flush with top of...

Page 25: ...T Q N O I T P I R C S E D T R A P M E T I 13 C4227 FTG MF MSTR 90 8 12 C5OLO S 1 14 26731 HOSE 0 50 381 JC J9 8 8 8 18 0 1 15 0352 WASHER 0 50 USS FLAT ZINC 8 16 C6106 NUT 0 50 13 HHGR5 NYLOC 4 18 D0...

Page 26: ...f power beyond on a Salami VDM8 valve bank If any hydraulic component is integrated after this valve the power beyond must be installed correctly or serious damage may incur to the hydraulic system In...

Page 27: ...537 1 9 26135 DECAL NOTICE FIX TABS 1 10 D1711 CAP SCR 10 24X0 50 BTNHD SS 1 11 C6072 RELAY BOSCH 20 30 AMP 1 12 26288 LIGHT INDICATOR RED FORCE PTO 1 13 31806 DUMP UP LIGHT KIT BUYERS SK10 1 15 25933...

Page 28: ...ll Switch See page 25 for breakdown Controller Assembly STOP System Overview PN 44044 The STOP system must be hooked up properly for the loader to operate The loader is equipped with a STOP Stellar Ta...

Page 29: ...ing bracket standard cab controls only has been provided that will allow for mounting of the push pull switch PN C0868 and indicator light PN D1698 The switch and light may be mounted in any easily ac...

Page 30: ...S E D T R A P M E T I 1 S 0 2 8 1 3 1 8 3 1 R E D A O L 6 9 3 8 2 1 2 0437 CAP SCR 0 25 20X1 25 HHGR5 4 8 T A L F 5 2 0 R E H S A W 0 4 3 0 3 4 0333 NUT 0 25 20 HHGR5 NYLOC 4 5 40025 BRKT STOP SYSTEM...

Page 31: ...ING BRACKET B 5 4 2 1 5 7 3 6 Y T Q N O I T P I R C S E D T R A P M E T I 1 41135 MANIFOLD ASM UNLOADER 1 2 C2252 FTG ADAPT 8 10 F5OLO S 4 3 12153 PLUG STR HOLLOW HEX 0 63 10 HP5ON 4 4 C0933 CAP SCR 0...

Page 32: ...JIB RETRACT JIB EXTEND Install the two short hoses between the unloader manifold and the tank mounted valve bank The unloader manifold is attached to a bracket on the reservoir assembly See the follow...

Page 33: ...Installation 27 PN 44045 Hydraulic Schematic PN 44045...

Page 34: ...28 Slider20 Owner s Manual PN 41133 Wiring Schematic PN 41133...

Page 35: ...7 1546 THRUST WASHER 2 01DIA UHMW 12THK 4 2 3 6 3 1 X 0 2 N I P 5 1 2 0 3 8 Y T Q N O I T P I R C S E D T R A P M E T I 9 0377 MACHY WASHER 2 00ID 14GA 4 10 0108 SNAP RING 2 00 7200 200 4 1 4 4 6 3 X...

Page 36: ...I R C S E D T R A P M E T I 8 8457 CAP SCR 0 50 13X1 00 SS 4 9 1546 THRUST WASHER 2 01DIA UHMW 12THK 4 11 21586 COLLAR 2 01X3 00X1 00 UHMW 4 12 21505 COLLAR 2 01X3 00X 63 UHMW 4 4 T H G I A R T S T P...

Page 37: ...DER JR 1 4 10172 CAP SCR 0 50 13X1 00 HHGR8 ZY 34 5 0352 WASHER 0 50 USS FLAT ZINC 2 1 R S 5 2 9 X 0 5 1 N I P 1 6 9 0 3 6 7 0246 SNAP RING ID 7200 150 2 8 0376 MACHY WASHER 1 50ID 14GA 2 9 30962 WEAR...

Page 38: ...S O L 6 R 6 E E T G T F 3 4 3 2 C 4 1 5 7 3 6 X 8 3 M S A E B U T 6 2 9 0 3 5 1 5 3 7 0 1 X 8 3 M S A E B U T 9 4 8 0 3 6 1 5 1 1 6 X 8 3 M S A E B U T 8 4 8 0 3 7 8 4381 BUSHING 32DXR32 2 00X2 00 GAR...

Page 39: ...1 0 0 7 X 0 5 1 N I P 1 2 0 8 2 2 3 0426 MACHY WASHER 1 50ID 10GA 2 4 0246 SNAP RING ID 7200 150 2 5 28022 CYLINDER ASM 3 00X42 00 1 6 28765PC LATCH SS 40000K 1 7 28766PC LATCH CS 40000K 1 8 8818 PIN...

Page 40: ...USHINGS ARE SHOWN FOR REFERENCE ONLY 3 1 2 Y T Q N O I T P I R C S E D O N T R A P O N M E T I 1 27599 CYLINDER 3 00X42 00 1 2 0067 BUSHING 24DU24 GARLOCK 4 3 0279 FTG ADAPT 6 F5OLO S 2 PN 28022 Jib C...

Page 41: ...2 00 X 2 50 4380 BUSHING 2 00 X 1 50 4381 BUSHING 2 00 X 2 00 8819 BUSHING 2 00 X 1 00 8457 CAP SCREW 0 50 13 X 1 00 SS 10172 CAP SCREW 0 50 13 X 1 00 HH GR8 D0790 WASHER 0 50 SAE FLAT GR8 D0419 THRU...

Page 42: ...36 Slider20 Owner s Manual...

Page 43: ...ic filter has been changed per the maintenance page of the Hooklift Owner s Manual Make sure the filter strainer of the hydraulic reservoir is not plugged Make sure that the hydraulic pump is operatin...

Page 44: ...rized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In th...

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