stellar labs Slider 20-S, Owner'S Manual

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Stellar
®
Slider20-S Owner’s Manual | Page iii
Table of Contents
Introduction iv
Serial Tag Location ...................................................................................................................................................................... v
Chapter 1 - Specifications ...............................................................................................................................................................1
Slider20-S Specifications ............................................................................................................................................................. 1
Slider20-S Latch Locations for Skid Compatibility .................................................................................................................... 2
Slider20-S Grease Zerk Locations ............................................................................................................................................... 2
Chapter 2 - Installation ....................................................................................................................................................................3
General Installation .................................................................................................................................................................... 3
Installer Notice ......................................................................................................................................................................... 3
Torque Data Chart .................................................................................................................................................................. 4
Installation Note ....................................................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. .......................................................................................................................... 5
Step 2: Drill mounting holes. ....................................................................................................................................................... 5
Step 3: Install bumper. ................................................................................................................................................................ 6
Step 4: Install tie-downs. ............................................................................................................................................................. 6
Step 5: Install tarper tower (If applicable). .............................................................................................................................. 6
Step 6: Install hydraulic reservoir and valve bank. .................................................................................................................. 6
Reservoir Assembly (2 Section Cable Controls) - PN 86465 ................................................................................................ 7
Reservoir Assembly (3 Section Cable Controls) - PN 86476 ................................................................................................ 8
Reservoir Assembly (2 Sectoin Air Controls) - PN 86469 ...................................................................................................... 9
Valve Bank Parts Drawing..................................................................................................................................................... 10
Step 7: Install PTO and pump. ................................................................................................................................................. 11
Face Seal/O-Ring Size Chart ................................................................................................................................................... 12
Step 8: Route hydraulic hoses. ................................................................................................................................................ 12
Hose Kit - PN 54851 (Fixed Hook Height Models) ............................................................................................................... 13
Hose Kit - PN 84189 (Adjustable Hook Height Models) ...................................................................................................... 14
Power Beyond VDM8 Valve ................................................................................................................................................. 15
Port Side Relief Installation.................................................................................................................................................... 16
Step 9: Route Electrical Components .................................................................................................................................... 17
Step 10: Install cab and PTO controls. .................................................................................................................................... 18
Cable Controls ...................................................................................................................................................................... 18
Air Controls ............................................................................................................................................................................. 19
Optional - Controller Pedestal Reinforcement .................................................................................................................. 20
Step 11: Install mud flaps and fenders. ................................................................................................................................... 21
Step 12: Install Hoist Up Light Sensor - PN 83115 .................................................................................................................... 21
Step 13: Apply Decals .............................................................................................................................................................. 22
Step 14: Fill reservoir and activate hydraulic flow. ................................................................................................................ 23
Step 15: Operate hooklift. ........................................................................................................................................................ 23
Set System Relief Pressure ..................................................................................................................................................... 23
Chapter 3 - Assembly Drawings ...................................................................................................................................................25
Base Assembly - PN 65658 ........................................................................................................................................................ 25
Plunger Valve Assembly - PN 86130 ........................................................................................................................................ 25
Dump Assembly - PN 68957 ..................................................................................................................................................... 27
Outside Latch Assembly - PN 55358 (Optional) ..................................................................................................................... 28
Inside Latch Assembly - PN 54216 (Optional) ........................................................................................................................ 29
Secondary Assembly - PN 66661 ............................................................................................................................................. 30
Dump Latch Assembly - PN 80982 .......................................................................................................................................... 31
Main Cylinder Assembly - PN 66826 ........................................................................................................................................ 32
Jib Assembly (35.63” Hook Height) - PN 66657 ...................................................................................................................... 33
Jib Assembly (54” Hook Height) - PN 68298 ........................................................................................................................... 34
Jib Assembly (35.63/54” Hook Height) - PN 66583 ................................................................................................................ 35
Hose Track - PN 54213 ............................................................................................................................................................... 37
Slider20-S Cylinder Assemblies ................................................................................................................................................. 38
Toolbox Assembly - PN 8480 ..................................................................................................................................................... 39
Toolbox Assembly - PN 10401 ................................................................................................................................................... 39
Toolbox Assembly - PN 10402 ................................................................................................................................................... 39