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Slider20-S Hooklift

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2017 Stellar Industries, Inc.

Last Revision: 03/23/17

Installation • Assembly Drawings • Parts

Summary of Contents for Slider 20-S

Page 1: ...Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2017 Stellar Industries Inc Last Revision 03...

Page 2: ...Page ii Stellar Slider20 S Owner s Manual Slider Hooklift Manual Revisions Date of Revsion Section Revised Description of Revision...

Page 3: ...eight Models 13 Hose Kit PN 84189 Adjustable Hook Height Models 14 Power Beyond VDM8 Valve 15 Port Side Relief Installation 16 Step 9 Route Electrical Components 17 Step 10 Install cab and PTO control...

Page 4: ...Slider Hooklift Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed necess...

Page 5: ...89 6 558 104 5 427 495 5 108 247 6 065 942 5 082 417 CANADIAN PATENTS 6 749 389 5 108 247 WARNING 25627 Rev B Moving parts can crush and cut Keep hands and arms clear when operating equipment Crush Ha...

Page 6: ...Page vi Stellar Slider20 S Owner s Manual This page intentionally left blank...

Page 7: ...048 mm 108 to 120 2 743 mm to 3 048 mm J Max Height When Loading 129 3 276 mm 142 6 3 622 mm 129 to 142 6 3 276 mm to 3 622 mm K Longest Body When Dumping 15 15 15 L Max Height When Dumping 196 4 979...

Page 8: ...ER EFFECTIVE LENGTH OUTSIDE LATCH INSIDE LATCH MIDDLE POSITION 110 00 LATCH LOCATION INSIDE LATCH REAR POSITION 96 50 LATCH LOCATION FOR 10 FOOT BODY Slider20 S Latch Locations for Skid Compatibility...

Page 9: ...oklift Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application If a question should arise during the installation process please cont...

Page 10: ...s Always replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the or...

Page 11: ...rs exhaust manifolds etc or insufficient room in the rear to allow for bumper se lection Note Stellar Industries recommends allowing 12 behind the start of clear truck frame for installation of a tarp...

Page 12: ...A National Highway Truck Saftey Administration Regu lations for acceptable placement Modify the truck frame as neces sary so that it ends 2 from the rear of the hooklift Step 3 Install bumper 2 00 Bef...

Page 13: ...3 7 0339 CAP SCR 0 25 20X2 50 HHGR5 3 8 60395 FTG 16 20 MFS MAORB 90 1 9 C1855 FTG 6 10 MFS MORB STRAIGHT 2 10 C2252 FTG 8 10 MFS MORB STRAIGHT 2 11 27119 HOSE 0 75 78C 12 JC JC 12 12 12 120 1 12 100...

Page 14: ...1 WASHER 0 25 LOCK 3 7 60395 FTG 16 20 MFS MAORB 90 1 8 27119 HOSE 0 75 78C 12 JC JC 12 12 12 120 1 9 10094 GAUGE OIL LF 2 5 0 5000 BM 1 10 C4819 HOSE CLAMP 2 00 2 11 17766 HOSE SUCT 2 00 10FT 1 12 25...

Page 15: ...27119 HOSE 0 75 78C 12 JC JC 12 12 12 120 1 8 10094 GAUGE OIL LF 2 5 0 5000 BM 1 9 C4819 HOSE CLAMP 2 00 2 10 17766 HOSE SUCT 2 00 10FT 1 11 25630 FTG 10 4 MORB FP STRAIGHT 1 12 d1435 FTG 12 10 MFS M...

Page 16: ...r s Manual Valve Bank Parts Drawing SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 HANDLE ASM OUTSIDE CTRLS WITH HANDLE PN 30381 SPOOL RETAINER PN 61522 MAIN RELIEF VALVE PN 28510 HANDLE P...

Page 17: ...by looking from the front of the truck to the rear of the truck Use the brand specific PTO Pump installation instructions If the directions are not quite clear contact Stellar Customer Service or con...

Page 18: ...ower Beyond feature for additional function see Power Beyond VDM8 Valve later in this chapter for further details Notes on hose line routing Protect these lines with hose wrap when necessary Keep thes...

Page 19: ...Stellar Slider20 S Owner s Manual Page 13 Hose Kit PN 54851 Fixed Hook Height Models PN 54851...

Page 20: ...Page 14 Stellar Slider20 S Owner s Manual Hose Kit PN 84189 Adjustable Hook Height Models RETURN TO TANK PRESSURE FROM PUMP...

Page 21: ...ion of cavity to activate the power beyond fea ture Use thread sealer tape sealers not recommended 3 The Power Beyond feature is now activated and will divert oil to alternate system via the port show...

Page 22: ...THE FOLLOWING LIST ARE USED NOTE INSTALL PORT RELIEF 35408 HERE LATCH KITS 54216 NOTE INSTALL PORT RELIEF 35408 HERE NOTE INSTALL PORT RELIEF 26182 HERE WHEN PN S FROM THE FOLLOWING LIST ARE USED LATC...

Page 23: ...source when wiring BLOCK COLORED WHITE REARCLEARANCE BROWN WHITE BACK UPALARM WHITE BLACK REDCLEARANCE WHITE BROWN REDCLEARANCE WHITE BROWN TAGLIGHT BROWN TAGLIGHT BROWN TAGLIGHT BROWN LHTURN STOP RED...

Page 24: ...ONSOLE 3LEVER RVC 3 Section Only 1 1 37470 VALVE CTRL CONSOLE 2LEVER RVC 2 Section Only 1 3 37475 CONTROLLER CTR LOCK LEFT BEND 1 4 37476 CONTROLLER CTR LOCK NO BEND 3 Section Only 1 5 37474 CONTROLLE...

Page 25: ...6 C5934 NIPPLE 0 25XCLOSE BLK 1 7 C1065 BUSHING 0 50X0 25 BLK 1 8 25940 VB 2 SECTION VDM8 W AIR ACTUATORS 1 PN 0494 PN 0519 PN 0519 PN 2272 BLACK HOSE FUNCTION EXHAUST SILVER SUPPLY BLUE SLIDE IN GRE...

Page 26: ...NYLOC 2 7 CLAMP CLAMP 2 00 BLK VINYL 1 8 BRACKET BRKT 10GAX2 00X24 00 1 Note The bracket can be bent cut trimmed etc to allow fastening to the structure under the passenger seat If the chassis floor i...

Page 27: ...DESCRIPTION QTY 1 45907 SWITCH REMOTE KP60 1 2 30472 CAP SCR 10 24X1 25 BTNHD SS 3 3 D0178 WASHER 10 SAE FLAT 6 4 26034 NUT 10 24 HH NYLOC 3 NOTE BRACKET SHOWN AS REFERENCE ONLY 2 3 1 3 4 USE 29409 TO...

Page 28: ...pment is near a high voltage power source 55832 Rev A WARNING 25627 Rev B Moving parts can crush and cut Keep hands and arms clear when operating equipment Crush Hazard DANGER Electrocution Hazard Dea...

Page 29: ...in 3 from the top Roughly 25 Gallons Note ISO 32 hy draulic oil is recommended When connections are secure activate hydraulic flow by opening the ball valve on the bottom of the reservoir This will al...

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Page 31: ...2 00 7200 200 4 16 0427 MACHY WASHER 2 00ID 10GA 2 17 8622 CLAMP HOSE TUBE AG 2 6 18 C0953 CAP SCR 0 38 16X4 00 HHGR5 2 19 c1592 ZERK 1 8 NPT STRAIGHT 2 20 0352 WASHER 0 50 USS FLAT 2 21 C0990 CAP SCR...

Page 32: ...VILLA HYD NORMALLY CLOSED 1 7 66582 TUBE ASM 0 38X62 09 SLIDER20S JIB RETRACT VALVE YZ 1 8 54603 TUBE ASM 0 38X32 60 SLIDER26 JIB RETRACT YZ 1 13 0347 NUT 0 38 16 HHGR5 NYLOC 5 20 8622 CLAMP HOSE TUB...

Page 33: ...R 0 31 USS FLAT ZINC 5 8 0342 NUT 0 31 18 HHGR5 NYLOC 2 9 C0922 CAP SCR 0 31 18X1 00 HHGR5 3 10 3381PC HOSE CLAMP BOLT ON 1210 CRANE 2 11 4380 BUSHING 32DXR24 2 00X1 50 GARLOCK 2 12 0635 BUSHING 40DXR...

Page 34: ...8 Optional 3 4 3 4 3 4 1 2 NOTE DUMP SECTION SHOWN FOR REFERENCE ITEM NO PART NUMBER DESCRIPTION QTY 1 54812 LATCH WLDMT OUTSIDE CS BOLT ON 1 2 54816 LATCH WLDMT OUTSIDE SS BOLT ON 1 3 D0790 WASHER 0...

Page 35: ...ART DESCRIPTION QTY 1 D0790 WASHER 0 50 SAE FLAT YELLOW GR8 6 2 54740 LATCH INSIDE BOLT ON 2 3 10172 CAP SCR 0 50 13X1 00 HHGR8 6 NOTE 96 50 LATCH LOCATION FOR A 10 FOOT BODY NOTE 110 LATCH LOCATION P...

Page 36: ...6 8 8 4381 BUSHING 32DXR32 2 00X2 00 GARLOCK 2 9 c1592 ZERK 1 8 NPT STRAIGHT 1 10 80982 DUMP LATCH ASM SLIDER26 1 11 54819 FORMED PLATE COVER SEC SLIDER 26 1 12 1547 THRUST WASHER 2 51DIA UHMW 12THK 4...

Page 37: ...6 0485 CAP SCR 0 31 18X1 25 HHGR5 1 7 0343 WASHER 0 31 USS FLAT 1 8 0522 WASHER 0 31 LOCK 1 9 20362 BUSHING BPC16DXR08 1 00X 50 4 10 12178 CAP SCR 0 31 18X3 25 HHGR5 1 11 12520 NUT 0 31 18 HH NYLOC S...

Page 38: ...OLD ASM DUAL T2A 5000PSI 1 6 18701 CLAMP PORT TUBE ZR518 5 7 19369 HOSE CLAMP 4 13 7 00 5416K38 5 8 65957 CYLINDER 4 50X59 50 2 9 66942 TUBE ASM 0 50X25 64 SLIDER 20S CS EXTEND YZ 1 10 66943 TUBE ASM...

Page 39: ...alance Valve PN C6184 1 2 5 5 4 4 3 7 6 8 9 ITEM PART DESCRIPTION QTY 1 66658 JIB SLIDER20S 36HH SBH 1 2 66822 CYLINDER ASM 3 00X30 00 1 3 28021ZP PIN 1 50X6 88 SR 1 4 0426 MACHY WASHER 1 50ID 10GA 2...

Page 40: ...1 2 5 5 4 4 3 ITEM PART DESCRIPTION QTY 1 68299 JIB SLIDER20S 54HH SBH 1 2 66822 CYLINDER ASM 3 00X30 00 1 3 28021ZP PIN 1 50X6 88 SR 1 4 0426 MACHY WASHER 1 50ID 10GA 2 5 0246 SNAP RING ID 7200 150...

Page 41: ...77 MACHY WASHER 2 00ID 14GA 2 12 C5606 CLAMP 0 25 BLK VINYL 10 13 0375 MACHY WASHER 0 75ID 14GA 4 14 47847ZP PIN 2 00X8 44 SR 1 15 54130ZP PIN 1 50X4 31 1 16 66584 JIB HYD SLIDER 20S 36 54HH 1 17 6658...

Page 42: ...M PART DESCRIPTION QTY B 22 21 9 9 8 8 Note Base assembly shown for reference DETAIL B 9 13 13 8 0479 CAP SCR 0 25 20X0 75 HHGR5 3 9 0333 NUT 0 25 20 HHGR5 NYLOC 6 13 C5606 CLAMP 0 25 BLK VINYL 10 21...

Page 43: ...54131 HOSE TRACK WLDMT SLIDER26 1 2 0340 WASHER 0 25 USS FLAT 2 3 54193 HOSE TRACK SLIDER 26 1 4 0484 CAP SCR 0 31 18X0 50 HHGR5 2 5 8622 CLAMP HOSE TUBE AG 2 8 6 0347 NUT 0 38 16 HHGR5 NYLOC 3 7 034...

Page 44: ...ONLY 3 1 2 2 SEAL KIT PN 42471 SEAL KIT PN 42471 SEAL KIT PN 42471 ITEM PART DESCRIPTION QTY 1 66823 CYLINDER 3 00X30 00 1 2 0067 BUSHING BPC 2426 24 1 50X1 50 4 3 0279 FTG 6 6 MFS MORB STRAIGHT 2 4 c...

Page 45: ...STOP KIT ITEM PART DESCRIPTION QTY 1 8833 CAP SCR 0 50 13X2 00 HHGR8 4 2 10380 DOOR AL OH 15 19X31 00 1 3 10638 HARDWARE ASM OH DOOR NOT SHOWN NOT SHOWN 1 4 5468 NUT 0 50 13 HHGR8 NYLOC 4 5 68399 UBT...

Page 46: ...Subject to Change without Notification 2017 Stellar Industries Inc...

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