background image

Stellar Pump Australia  

 
 
 
 
 

 

Installation, Operation and Maintenance (IOM) Manual 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Figure 1: HESC Series  

 

          Figure 2: HESC Series 

 

  Figure 3: VISC Series  
    (Up to 20kw only) 

 
SECTION V. INSTALLATION 

 

1.

 

Pump Room or Storage 

a.

 

Pump room or storage should be clean, free from any construction activities, materials & 
debris.  

b.

 

Pump room or storage should be ventilated with proper lighting, safety / warning signage & 
secured with steel door and lock.   

c.

 

Pump room or storage should be provided for provision of crane or chain block for installation 
& maintenance purposes.  

d.

 

Pump room or storage should be protected against flooding.  
 

2.

 

Mounting 

a.

 

Pumps can be mounted in fabricated steel base plate or concrete base or plinth as long as 
surface is properly level.  

b.

 

Pump can be installed with rubber isolation, spring isolation or inertia base to avoid transfer of 
vibration during operation. Kindly refer to manufacturer for appropriate sizes and types. 

c.

 

Pumps should be properly mounted with bolts tighten evenly.  
 

3.

 

Alignment 

a.

 

All pumps ship to country of destination are factory aligned.  

 
 
 
 

b.

 

Misalignment during transportation, improper handling and installation could occur. 
Henceforth, inspection of alignment using mechanical dial indicator or laser alignment 
instrument is mandatory prior for start-up.  

c.

 

For HESB Series bare shaft end suction pump, Parallel and Angular alignment must be checked 
using alignment instruments to ensure smooth running operation of pump. Please refer to 
instructions from manufacturer of coupling and alignment instrument for more information.  
 

4.

 

Piping Connections 

 
 
 
 
 

Summary of Contents for HESB Series

Page 1: ...llation Operation Maintenance Manual HESC Series Horizontal End Suction Close Coupled Pump HESB Series Horizontal End Suction Bare Shaft Pump VISC Series Vertical In Line Singe Stage Pump HESC Pump HE...

Page 2: ...umbers are not on the list it means The list is not yet updated quarterly updating the Authentic page It has been removed to accommodate newly registered serial numbers The product s that you have rec...

Page 3: ...X Exploded View Page 11 Section X Trouble Shooting Page 14 SECTION I INTRODUCTION STELLAR PUMP HESC series horizontal end suction close coupled pump HESB series horizontal end suction bare shaft pump...

Page 4: ...of this pump SECTION III WARRANTY CONDITION This warranty applies against all defective materials and or faulty manufacture for the period of One 1 year from the date of shipment unless specifically s...

Page 5: ...or plinth as long as surface is properly level b Pump can be installed with rubber isolation spring isolation or inertia base to avoid transfer of vibration during operation Kindly refer to manufactu...

Page 6: ...f wires and cables for electric motor shall be in accordance to related electrical code local regulations b Wire or cable sizes must be appropriate to Kilowatt kw or Horsepower hp rating of electric m...

Page 7: ...erature vibration could damage the ceramic coating of mechanical seal ii Presence of solid particles in water could also damage the mechanical seal iii Misalignment of pump and or motor shaft could al...

Page 8: ...o overheat c Bearings should be replaced every 10000 working hours 3 Mechanical Seal a Presence of high temperature in pump volute excessive vibration and poor quality of water will damage the ceramic...

Page 9: ...C Series Horizontal End Suction Close Coupled Pump a Intermittent duty Item Description 5 5 1 Front and back wear ring 8 Set of Mechanical Seal 4 Casing Gasket Refer to Section IX for reference b Cont...

Page 10: ...il Seal 33 Bushing gasket Refer to Section IX for reference If type of seal is mechanical If type of seal is packing gland 3 Recommended Spare Parts for VISC Series Vertical In line Single Stage Pump...

Page 11: ...n 1 Pump Casing 2 Plug 2 1 Plug Spacer 3 Nut 3 1 Flat Washer 3 2 Spring Washer 4 Casing Gasket 5 Front Wear Ring 5 1 Back Wear Ring 6 Impeller 7 Seal Seat 8 Mechanical Seal 9 Casing Cover 10 Adapter I...

Page 12: ...er 10 Bearing Housing 11 Shaft 12 Bearing 13 Bearing Cover Item Description 14 Support 14 1 Flat Washer 14 2 Elastic Washer 14 3 Screw Bolt 15 Packing Sleeves 16 Packing Seal Cage 17 Packing Gland 18...

Page 13: ...scription 1 Pump Casing 2 Impeller Nut 3 Flat Washer 4 Spring Washer 5 Front Wear Ring 6 Impeller 7 Seal Seat 8 Mechanical Seal 9 Casing Gasket 10 Casing Cover 11 1 4 Plug 12 Adapter 13 Guard 14 Screw...

Page 14: ...s motor HP 6 Remove solid particles 7 Replace wear ring Excessive noise and vibration 1 Trap air or leak at suction pipe 2 Impeller direction wrong 3 Misalignment 4 Bearings operating dry condition 1...

Reviews: