stellar labs BDS Series Installation, Operation & Maintenance Manual Download Page 7

Stellar Pump Australia  

 
 
 
 
 

 

Installation, Operation and Maintenance (IOM) Manual 

 

3.

 

Pump Stop 

 
 
 
 

a.

 

Necessary valves & fittings are required to protect the pump from water hammer effects when 
stopping the operation. Please refer to plumbing and/or water system codes & local regulations 
for reference. For deep well, check valve may be installed in vertical column pipe or main riser 
column pipe for every 100ft to avoid surge back flow and water hammer when operation stops. 

b.

 

When the pump stops, avoid activate the pump. An interval of 30 minutes prior for start up again 
is highly recommended to avoid increase of motor temperature.  

 

SECTION VII. MAINTENANCE PROCEDURE 

 

1.

 

Routine Inspections 

a.

 

Check the pump if it is producing disturbing noise and/or vibration. Kindly shut down the 
pump immediately and inspect the pump and piping system.  

b.

 

Check motor insulation using insulation tester.  

c.

 

Check current condition while motor is operating. Motor current readings should be within 
the normal range. Compare the said readings with previous data.  

d.

 

Water level in deep well or water tank should be sufficient enough while pump is operation.  

e.

 

Check quality of water discharging from the pump. Do not operate if water has presence of 
excess sand & mud.  

f.

 

Shut down the motor if produces unbalance voltage during operation.  
 

2.

 

Electrical Conditions  

 
 
 
 

a.

 

Power voltage fluctuations 

i.

 

To maintain the expected life period, do not operate the electric motor if 

1.

 

Actual voltage fluctuates beyond tolerance bands of +/- 10% from normal 
power voltage. 

2.

 

Actual voltage fluctuates within tolerance bands of +/- 10% from normal 
power voltage for more than 60 minutes each day.  

ii.

 

Electric components for protection against abnormal fluctuation of power supply 
voltage or to maintain the stability of power supply voltage for entire day is required 
to avoid premature damage of electric motor.  

iii.

 

Check the condition of electrical components inside the control panel. Make sure the 
electrical components or device for protection against voltage surge is working 
properly.  

b.

 

Submersible Motors  

i.

 

Please check IOM manual of submersible motor for complete details. 

 
 
 
 
 
 
 
 
 
 

Summary of Contents for BDS Series

Page 1: ...Stellar Pump Australia 1 Installation Operation and Maintenance IOM Manual Installation Operation Maintenance Manual BDS Series Submersible Borehole Stainless Steel Pump...

Page 2: ...umbers are not on the list it means The list is not yet updated quarterly updating the Authentic page It has been removed to accommodate newly registered serial numbers The product s that you have rec...

Page 3: ...View Page 8 Section X Trouble Shooting Page 9 SECTION I INTRODUCTION STELLAR BDS Series submersible borehole stainless steel pumps are designed for extreme high in head The said series is made in sta...

Page 4: ...before performing installation operation and maintenance of this pump SECTION III WARRANTY CONDITION This warranty applies against all defective materials and or faulty manufacture for the period of...

Page 5: ...h necessary codes b Water tanks must be free from any constructions debris large solid particles or welding fluxes to avoid damaging the internal parts of the pump c Submersible pump may be installed...

Page 6: ...heck water source Never operate the pump if water has presence of excess sand or any solid particles d Check motor insulation using insulation tester Never activate the motor if insulation reading is...

Page 7: ...e within the normal range Compare the said readings with previous data d Water level in deep well or water tank should be sufficient enough while pump is operation e Check quality of water discharging...

Page 8: ...y Item Description 5 Impeller 11 Strap Refer to Section IX for reference b Continuous operation Item Description 5 Impeller 11 Strap 7 Diffuser Chamber 8 Valve Cap 6 Bearing 4 Seal ring SECTION IX EXP...

Page 9: ...d wires cables to reverse the rotation 5 Replace impeller but take note BHP vs motor HP 6 Remove solid particles 7 Replace wear ring Excessive noise and vibration 1 Trap air or leak at main riser colu...

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