stellar labs BDS Series Installation, Operation & Maintenance Manual Download Page 4

Stellar Pump Australia  

 
 
 
 
 

 

Installation, Operation and Maintenance (IOM) Manual 

 
SECTION II. GENERAL PRACTICE  

 

1.

 

Do not operate the pump without proper procedure of priming (pump volute flooded with water).  
 

2.

 

Do not operate the pump if water has sand sediment of more than 50g/m

3

 

 

3.

 

Maximum Lifting Speed shall be 3 meters per second. 
 

4.

 

Do not operate the pump beyond its limits and parameters. 
 

5.

 

Always shut down the power supply when performing maintenance checkup in electric motor terminal 
box.  
 

6.

 

Never operate the pump if power supply (voltages) are not within the normal ranges.  
 

7.

 

Never operate the pump without proper procedure of checking pump alignment. Excessive vibration 
could result of severe damage of pump and motor. 
 

8.

 

For deep well application, it is required to install necessary electrical components to protect the pump 
and motor against voltage surge due to lightning.  
 

9.

 

Always wear personal protective equipment before performing installation, operation and 
maintenance of this pump. 

 
SECTION III. WARRANTY CONDITION 
 

 

This warranty applies against all defective materials and/or faulty manufacture for the period of 

One 

(1) year

 from the date of shipment unless specifically stated otherwise.  

 

Pumps shall be used in accordance for only specific purpose and shall be operated within the designed 
limits & capabilities. 

 

Valid replacement of parts and components shall be shipped direct to client free of charge.  However, 
labor cost for replacement of parts, disassembly and assembly of pumps is not included.  

 

This warranty shall be null and void if other parties have tampered, adjusted and/or repaired the 
pump. 

 

For genuine spare parts, kindly refer to authorize distributor or agent of Stellar Pump in your local 
area.  

 
SECTION IV. STORAGE  

 

 

Storage room or warehouse should be clean, free from any dust particles that could enter to sensitive 
rotating parts of the pump & motor.  

 

Pump shaft should be rotated 15 to 20 revolutions periodically. 

 

Protect against corrosion by painting corrosive resistant coating of some unpainted surfaces of the 
pump.  

 
 
 
 
 
 
 
 
 

Summary of Contents for BDS Series

Page 1: ...Stellar Pump Australia 1 Installation Operation and Maintenance IOM Manual Installation Operation Maintenance Manual BDS Series Submersible Borehole Stainless Steel Pump...

Page 2: ...umbers are not on the list it means The list is not yet updated quarterly updating the Authentic page It has been removed to accommodate newly registered serial numbers The product s that you have rec...

Page 3: ...View Page 8 Section X Trouble Shooting Page 9 SECTION I INTRODUCTION STELLAR BDS Series submersible borehole stainless steel pumps are designed for extreme high in head The said series is made in sta...

Page 4: ...before performing installation operation and maintenance of this pump SECTION III WARRANTY CONDITION This warranty applies against all defective materials and or faulty manufacture for the period of...

Page 5: ...h necessary codes b Water tanks must be free from any constructions debris large solid particles or welding fluxes to avoid damaging the internal parts of the pump c Submersible pump may be installed...

Page 6: ...heck water source Never operate the pump if water has presence of excess sand or any solid particles d Check motor insulation using insulation tester Never activate the motor if insulation reading is...

Page 7: ...e within the normal range Compare the said readings with previous data d Water level in deep well or water tank should be sufficient enough while pump is operation e Check quality of water discharging...

Page 8: ...y Item Description 5 Impeller 11 Strap Refer to Section IX for reference b Continuous operation Item Description 5 Impeller 11 Strap 7 Diffuser Chamber 8 Valve Cap 6 Bearing 4 Seal ring SECTION IX EXP...

Page 9: ...d wires cables to reverse the rotation 5 Replace impeller but take note BHP vs motor HP 6 Remove solid particles 7 Replace wear ring Excessive noise and vibration 1 Trap air or leak at main riser colu...

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