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Page 4

Comfort Control Relay Panel (CCRP)

NOTES

(Refer to the Circuit Board Configuration Diagram on page 3 of this manual.)

NOTE 1:  Line Voltage Connections

This device can be powered with 120V or 208V/240V.  In most applications, optimum performance is
achieved when connected to 208V/240V.  The CCRP is equipped with a factory installed wiring and is config-
ured for 208V/240V.  If the CCRP is to be connected to 120V, the transformer tapping 

MUST

 be changed.

To change the transformer tapping to 120V, move the wire jumper to positions P2 and N in the line voltage
connections terminal strip. (See Circuit Board Configuration Diagram for reference to proper placement of the
jumper and line voltage field wiring connections.)

NOTE 2:  Green LED Lights

These lights indicate various circuit board functions:

LED 2

  = When illuminated, indicates the relay panel is energized.

LED 3

  = When illuminated, indicates the microprocessor has energized relays 1, 2, and 3.

LED 4

  = When illuminated, indicates the microprocessor has energized relays 4, 5, and 6.

LED 5

  = When illuminated, indicates the microprocessor has energized relays 7, 8, and 9.

LED 6

  = When the CCRP is energized, this light should illuminate, either in a flashing or a continuous

illumination mode, indicating the microprocessor is processing information.

No Illumination:  

Microprocessor is unable to process information. Check system wiring.

Continuous Illumination

:  Will occur any time a peak control signal is being received.

Slow Flash (4 second duration):

  Will occur during off-peak times.  The illumination time of

the light is in direct relation to the temperature information the CCRP is receiving from the
outdoor temperature sensor.  A long illumination time indicates warmer temperatures and a
short illumination time indicates colder temperatures.

NOTE 3:  Outdoor Sensor

If using the CCRP with microprocessor based ETS room heating system(s) and utilizing the automatic charge
control option, an outdoor temperature sensor is required.  This sensor attaches to the two “OS” positions of the
terminal strip in the CCRP.  The outdoor sensor sends outside temperature information to the CCRP and the
power line carrier transmitter within sends this information to the heater(s), eliminating the need for direct wire
connections between the heater(s) and the CCRP.

If utilizing the automatic charge control option with fluid regulated ETS room heating
systems (i.e., Steffes "S" series heaters and most European models), the CCRP must
be special ordered from the factory in this configuration.

If NOT utilizing the automatic charge control feature of the CCRP, a 4300 ohm resistor
must be placed between the two OS terminals to prevent the 2100, 3100, 4100, or 5100
Series heating system(s) from displaying Error 6 (Er 06).

Outdoor Temperature Versus LED 6 Illumination Time

During Off-Peak Times

Outdoor Temperature (Degrees Fahrenheit)

Percentage of Indicator

"On" Time

Summary of Contents for CCRP

Page 1: ...ommitment to Innovation Manufactured in North America OPERATION INSTALLATION GUIDE FOR Applicable to Software Version 14 0 14 9 Comfort Control Relay Panel CCRP 9 Pole CCRP 4 Pole CCRP Off Peak System Control ...

Page 2: ...shall Steffes Corporation be liable for any indirect special or consequential damages or lost profits In compiling this manual Steffes Corporation has used its best judgement based upon information available but disclaims any responsibility or liability for any errors or miscalculations contained herein or any revisions hereof or which result in whole or in part from the use of this manual or any ...

Page 3: ...RP Circuit Board Configuration Diagram 3 Notes 4 5 DipSwitchSettings 6 7 TestingPLCCommunication 7 TypicalSystemWiringDiagram NinePole 8 TypicalSystemWiringDiagram FourPole 9 RelayTriggeringSchematic 10 Example SystemWiringDiagramforMultipleControlStrategyApplications 11 Table of Contents TC ...

Page 4: ...ceive this signal and respond accordingly The PLC control feature allows for peak control of devices without having to do direct wiring This feature can reduce installation costs significantly especially in multiple unit installations and projects such as housing subdivisions hotels motels apartments condo s etc PLC Communication is very reliable in most applications but can be affected and hinder...

Page 5: ...e existing power lines wireless communication to an unlimited number of 1000 2000 and 2100 series room heaters Comfort Plus systems and the Steffes Mini Receivers provided all systems are operating at 240V or less and are on the same power company distribution transformer Peak and anticipated peak pre peak control signals Outdoor temperature information for automatic brick core charging of ETS roo...

Page 6: ...witch 2 and 3 are ON in this diagram Transformer Microprocessor Software Relay 6 Relay 5 On LED 3 See Note 6 LED 4 Relay 8 LED 2 Relay 9 See Note 6 Override Jumper J8 LED 5 1 2 3 1 2 3 Relay 7 LED 6 Override Jumper J9 Off 1 2 3 N L2 L1 A1 P2 See Note 3 A Anticipated Peak See Note 7 OV1 Relay 1 Override Multiple Control Input OV2 Relay 2 Override Multiple Control Input OV3 Relay 3 Override Multiple...

Page 7: ...r is unable to process information Check system wiring Continuous Illumination Will occur any time a peak control signal is being received Slow Flash 4 second duration Will occur during off peak times The illumination time of the light is in direct relation to the temperature information the CCRP is receiving from the outdoor temperature sensor A long illumination time indicates warmer temperature...

Page 8: ...tching Multiple Control Strategy Applications These jumpers couple the relays to different input signals and enable separate control of the circuits connected to them If these jumpers are set to the ON position the relays are controlled by the microprocessor on the circuit board through either the P or E input terminals depending on dip switch 6 setting in the CCRP If Jumper 8 J8 is in the OFF pos...

Page 9: ... will be overridden DIP SWITCH 2 3 4 AND 5 TRANSMIT CHANNEL The transmitter built into the Steffes CCRP is capable of transmitting on one of fifteen channels The dip switch settings in the CCRP must be set to match the channel setting of the receiving device s To select the power line carrier communication channel desired use the chart below and set dip switches 2 3 4 and 5 to the appropriate posi...

Page 10: ...e outdoor temperature sensor information upward if it is reading lower than the actual outdoor temperature In most situations this procedure does not need to be performed FACTORY DEFAULT SETTING OFF Off Standard operating position On A positive 5o F 5o F outdoor temperature calibration is applied TESTINGPLC COMMUNICATION If using the built in PLCTransmitter Feature forControl The PLC system is a h...

Page 11: ...YSTEM GROUND CIRCUIT 3 CIRCUIT 7 CIRCUIT 9 CIRCUIT 8 CIRCUIT 6 CIRCUIT 4 CIRCUIT 5 20 AMP MAX CIRCUIT ONE CIRCUIT 2 CIRCUIT 1 See Note 3 ANTICIPATED TEMPERATURE PEAK CONTROL UTILITY SWITCH SET BACK ROOM Field Installed Wiring TYPICAL SYSTEM WIRING DIAGRAM NINE POLE Utilizing PLC Control with the Steffes 1000 2000 2100 Series Room Units A panel label is provided in the package of screws used to mou...

Page 12: ...ed Peak CIRCUIT ONE 20 AMP MAX OPTION A RED CIRCUIT Red Circuit 2 TYPICAL SUPPLY Red Circuit 1 Black Circuit 1 Black Circuit 2 CIRCUITS 5 4 3 2 1 10 9 8 7 240VAC SOURCE 6 BLUE BLUE BLACK GREEN DUAL OPTION FEED BLACK RED RED GREEN BLUE BLACK BLUE BLACK RED RED SYSTEM GROUND SEE NOTE 2 NOTE MODELS 2002 AND 2003 DO NOT HAVE SINGLE FEED CIRCUIT 2 CIRCUIT 3 CIRCUIT 1 CIRCUIT 4 A panel label is provided...

Page 13: ...trip connections E Room Temperature Set Back or Independent Relay Control OV4 Relays 7 8 and 9 Override or Multiple Control Input ON OFF Relay Relay Relay Jumper 8 ON Jumper 9 OFF Relay Relay SWITCH DIP 6 OVC Override Common OVR Override Hot OVS Override Switch A Anticipated Peak R Low Voltage Hot OS Outdoor Sensor OS Outdoor Sensor C Low Voltage Common Relay Relay Relay Relay Input Voltage P2 L2 ...

Page 14: ... Switch Connect to P Connect to R Switch Switch Relay 1 OPTIONAL SENSOR OUTDOOR Jumper J8 1 2 3 Override Microprocessor Transformer OS OS P R E A EXAMPLE SYSTEM WIRING DIAGRAM FOR MULTIPLE CONTROL STRATEGYAPPLICATIONS 1 Dip switch 6 must be ON to enable independent relay control Refer to dip switch 6 setting description in this manual 2 Override Jumper J8 must be OFF in this application Refer to N...

Page 15: ...edeviceismovedfromthepremisesinwhichitwasoriginallyinstalled This Warranty shall not apply to the device or its part which have been altered in any respect or improperly installed serviced or used or have been subject to accident negligence abuse or misuse THEABOVE WARRANTYBYSTEFFES IS EXCLUSIVEAND IN LIEU OFALLOTHER WARRANTIES WHETHER WRITTEN OR ORAL EXPRESS OR IMPLIED INCLUDING ANYIMPLIED WARRAN...

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