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D3X RS

D3X RS Operator’s Manual

9. WARRANTY CARD

WARRANTY CARD No

.............

...................................................... in the name of Manufacturer warrants the D3X RS
Drilling Machine with Electromagnetic

Base to be free of defects in material and

workmanship under normal use for a period of 12 months from the date of sale.

This warranty does not cover tools as well as damage or wear that arise from

misuse,

accident,

tempering,

any

other

causes

not related to defects in workmanship

or material.

Date of production .........................................................................................................

Serial number ................................................................................................................

Date of sale ...................................................................................................................

Signature of seller ..........................................................................................................

1.06 / 31 October 2018

WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE

Summary of Contents for D3X RS

Page 1: ...tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL D D3 3X X R RS S DRILLING MACHINE WITH ELECTROMAGNETIC BASE ...

Page 2: ...nd removing the cooling system 13 3 5 Control system of the electromagnetic base holding force 14 3 6 Preparing 14 3 7 Positioning the machine precisely 16 3 8 Drilling 17 3 9 Tapping 18 3 10 Adjusting the gib clearance 19 3 11 Replacing the motor brushes 21 4 ACCESSORIES 22 4 1 Pressure cooling system 22 4 2 Arbor MT3 x 32 mm Weldon 22 4 3 Quick change arbor MT3 x 19 mm Weldon 23 4 4 Pipe attachm...

Page 3: ... and to be moved out up to 15 mm 0 6 without moving the electromagnetic base Accessories allow for instance quick changing of tools or drilling in pipes 1 2 Technical data Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz Total power 1800 W Motor power 1650 W Spindle shank MT3 Tool holder 19 mm Weldon 3 4 Drilling diameter with annular cutter 12 75 mm 0 47 2 95 Drilling diameter with twist drill b...

Page 4: ...D3X RS D3X RS Operator s Manual 4 567 mm 22 3 412 mm 16 2 312 mm 12 3 ...

Page 5: ...2 5 mm hex wrench 1 unit 4 mm hex wrench 1 unit 5 mm hex wrench with handle 1 unit 6 mm hex wrench 1 unit 10 mm hex wrench 1 unit 8 mm combination wrench 1 unit Tool can 1 unit Operator s Manual 1 unit Cooling system bottle Lug for safety chain Electromagnetic base Chip guard Spoke handle Carrying handle Gear switch I II Arbor Motor START button Motor STOP button Swivel base Rotation direction swi...

Page 6: ...esent near the machine 9 Before beginning make sure that the correct is the condition of the machine power source power cord plug control panel components and tools 10 Keep the machine dry Exposure to rain snow or frost is prohibited 11 Never stay below the machine placed at heights 12 Keep the work area well lit clean and free of obstacles 13 Install the tools securely Tighten the annular cutter ...

Page 7: ...ic base must be in full contact with the workpiece Before every positioning wipe the workpiece with coarse grained sandpaper 26 Do not touch moving parts or chips formed during milling Prevent objects from being caught in moving parts 27 After every use remove metal chips and excess coolant from the machine Do not remove chips with bare hands 28 Cover steel parts with a thin anti corrosion coating...

Page 8: ...he spoke handles to the right 2 to raise the motor Use a clean and dry cloth to wipe the spindle and arbor drill bit tap chuck Next wear protective gloves and insert the arbor drill bit tap chuck into the spindle 3 and then rotate the arbor drill bit tap chuck to the right 4 until it slips into place Finally firmly tap the arbor drill bit tap chuck into place using a mallet 5 Fig 2 Installing the ...

Page 9: ...ate the spindle 1 Fig 3 in such a way to align the openings in the spindle and gearbox 2 Next insert the MT3 drift 3 into the opening above the arbor drill bit tap chuck hold the carrying handle with one hand and then tap the drift using a mallet 4 Fig 3 Removing the arbor drill bit or tap chuck 1 2 3 4 ...

Page 10: ...rt the proper pilot pin into the annular cutter 1 Fig 4 Use a clean and dry cloth to wipe the cutter Next place the cutter into the arbor 2 in such a way to align the flats 3 with the set screws 4 and then use the 5 mm hex wrench to tighten both set screws To remove the cutter loosen the screws 4 using the 5 mm hex wrench Fig 4 Installing the annular cutter 1 2 4 3 ...

Page 11: ...e is expelled from the cutter When pressed the pilot pin also allows application of coolant to the inner surface of the annular cutter Fig 5 Annular cutters operation Annular cutters are designed to make only through holes shown in Fig 6 When drilling incomplete through holes the pilot pin must not be used Fig 6 Types of holes to make with annular cutters Incomplete through holes Complete through ...

Page 12: ...al compensation as described before Next insert the entering tap tap no 1 into the proper adapter 1 Fig 7 and then install the adapter into the tap chuck 2 Install screw taps with a MT3 shank through a MT sleeve To remove the screw tap unlock it and remove from the adapter Fig 7 Installing the screw tap 1 2 ...

Page 13: ... 4 Installing and removing the cooling system Hang the cooling system bottle on the screws 1 Fig 8 and then attach the bottle hose to the hose fitting 2 To remove the bottle proceed in reverse order Fig 8 Installing the cooling system 1 2 ...

Page 14: ... is too low 3 6 Preparing Before beginning clean steel parts including the MT3 shank from anti corrosion coating used to preserve the machine for storage and transport Screw the spoke handles into the feed shaft The feed shaft can be installed at the opposite side of the drilling machine to allow working in places hard to reach or using the machine by a left handed person Select the proper annular...

Page 15: ...e and fill it with a cutting fluid Do not use pure water as the cutting fluid However using emulsions formed from mixing water and drilling oil is satisfactory To check the operation of the cooling system slightly loosen the bottle cap open the valve using the lever and then rotate the spoke handles to the left to initially apply pressure on the pilot pin The fluid should fill the system and begin...

Page 16: ...rotate or to move out the machine body when the electromagnetic base is clamped to the workpiece use the 10 mm hex wrench to unlock the eccentric shaft 1 Fig 10 set the body in desired position and then lock the shaft 2 Fig 10 Positioning the D3X RS precisely 15 15 mm 1 2 2 15 ...

Page 17: ...d adjustment knob to set a speed suitable for given process conditions When using annular cutters drill holes in one pass When using drill bits drill holes with diameters of 18 32 mm 0 71 1 26 in two passes Drill a first hole using a drill bit with the 70 diameter of the hole size desired and then drill again using the bit with diameter equal to the hole size desired When drilling holes deeper tha...

Page 18: ... set the rotation direction switch to the position R Rotate the spoke handles to the left to place the tap above a hole with diameter appropriate for the tap used If the diameter of the hole is too small tapping may be impossible due to excessive milling resistance and insufficient motor power Spread tap oil on the cutting part of the screw tap to prevent seizure and extend durability Next press t...

Page 19: ...he spoke handles to set the motor on such a level to access the gib screws through the holes use the 4 mm hex wrench to loosen these screws 3 and then tighten 4 with a force enough to prevent the gib from being pushed out by the springs located inside Use the 2 5 hex wrench to tighten the set screws 5 to such an extent that the motor moves smoothly through the entire stroke and not drops under its...

Page 20: ...D3X RS D3X RS Operator s Manual 20 Fig 11 Adjusting the gib clearance 1 2 3 4 5 6 7 8 ...

Page 21: ...paying attention to the ground wire 3 attached Next pry off the spring that holds the brush and rest the spring on the top of the brush holder 4 Unlock the connector by pressing it in the center 5 and then remove the connector 6 and the brush 7 If the length of the brush is less than 5 mm 0 2 replace both brushes with new ones To install brushes proceed in reverse order After the replacement run t...

Page 22: ... s Manual 22 4 ACCESSORIES 4 1 Pressure cooling system Capacity of 2 liters 4 2 Arbor MT3 x 32 mm Weldon Required when drilling diameter is more than 60 mm 2 3 Part number UKL 0440 16 00 00 0 Part number UCW 0191 00 00 00 0 ...

Page 23: ... RS Operator s Manual 23 4 3 Quick change arbor MT3 x 19 mm Weldon 4 4 Pipe attachment DMP 501 Designed for pipes with diameters of 150 500 mm 6 20 Part number PDS 0111 03 00 01 0 Part number UCW 0285 03 00 02 0 ...

Page 24: ...D3X RS D3X RS Operator s Manual 24 5 WIRING DIAGRAM ...

Page 25: ...0 07 00 00 0 SPOKE HANDLE ASSY 3 6 SKR 0400 12 00 00 1 METAL BOX 1 7 KLC 000004 10 MM HEX WRENCH 1 8 KLC 000003 8 MM COMBINATION WRENCH 1 9 KLC 000037 5 MM HEX WRENCH WITH HANDLE 1 10 OPK 000001 TOOL CAN 1 11 KLC 000005 2 5 MM HEX WRENCH 1 12 KLC 000007 4 MM HEX WRENCH 1 13 KLC 000009 6 MM HEX WRENCH 1 14 PDK 0139 00 04 00 0 WASHER 18 8x10x1 1 15 USZ 0140 05 04 00 0 SEAL 1 16 WYP 0154 00 02 00 0 P...

Page 26: ...01 00 00 1 FRAME ASSY 1 4 NPD 0473 02 00 00 1 DRIVE ASSY L R 230V 1 4 NPD 0473 02 00 00 0 DRIVE ASSY L R 120V 1 5 MSK 0473 03 00 00 0 PANEL PLATE ASSY 1 6 OSL 0400 04 00 00 0 GUARD ASSY 1 7 WLK 0400 05 00 00 0 PINION SHAFT ASSY 1 8 ZSP 0473 04 00 00 1 ELECTRONIC CONTROL SYSTEM 230V 1 8 ZSP 0473 04 00 00 0 ELECTRONIC CONTROL SYSTEM 115V 1 9 PRS 000019 EXTERNAL RETAINING RING 28z 1 10 PDK 000151 NYL...

Page 27: ...0115 HEX SOCKET HEAD CAP SCREW M6x25 3 33 KRP 0473 01 01 01 1 BODY 1 34 LST 0400 01 01 03 0 GIB 1 35 LST 0473 01 01 02 0 ADJUSTABLE GIB 1 36 NKR 000016 HEX NUT M5 4 37 PDK 000017 ROUND WASHER 5 3 5 38 SPR 000043 SPRING 1 6x8x14 5 4 39 WKR 000077 HEX SOCKET SET SCREW WITH FLAT POINT M5x16 4 40 TLJ 000014 SLIDE SLEEVE 21x24x16 2 41 TLJ 000010 SELF LUBRICATING SLEEVE 28x32x16 2 42 SRB 000087 HEX SOCK...

Page 28: ...RS Operator s Manual 28 10 9 8 2 24 42 37 60 56 62 64 28 27 31 25 3 23 4 1 6 55 47 26 49 63 48 11 50 30 57 32 15 59 66 26 58 14 19 61 65 13 7 22 16 5 20 18 21 17 21 43 33 12 38 35 25 44 46 52 29 53 34 54 36 51 40 ...

Page 29: ...RETAINING RING 25z 1 19 PDK 000060 EXTERNAL TOOTH LOCK WASHER 4 3 2 20 WKR 000458 SCREW FOR PLASTIC 2 2x8 2 21 WKR 000183 CROSS RECESSED PAN HEAD SCREW M4x10 4 22 WPS 000054 KEY 6x6x20 1 23 KLK 000013 SPRING DOWEL PIN 4x16 1 24 TBL 0202 00 30 00 0 GEAR PLATE 1 25 PDK 000045 SPRING WASHER 5 1 5 26 PDK 000046 SPRING WASHER 6 1 2 27 WKR 000180 CROSS RECESSED PAN HEAD SCREW M3x5 2 28 SRB 000254 HEX SO...

Page 30: ... 1 53 KOL 0400 02 02 12 1 HELICAL INPUT GEAR z47 m 1 m 17 1 54 LOZ 000071 BALL BEARING 8x24x8 1 55 KNC 0234 00 10 00 0 HOSE FITTING 1 56 KRP 0400 02 02 01 1 GEARBOX BODY 1 57 WRZ 0400 02 02 02 0 SPINDLE 1 58 KLK 000045 DOWEL PIN 5n6x12 1 59 PRS 000024 EXTERNAL RETAINING RING 35z 1 60 PRS 000035 INTERNAL RETAINING RING 62w 1 61 PRS 000077 SEAL 35x55x10 1 62 PRS 000081 SEAL 35x56x12 1 63 WKR 000450 ...

Page 31: ...0 Białystok Poland declare with full responsibility that D3X RS Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 50144 1 EN 55014 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Białystok 26 July 2012 ___________________________ Marek Siergiej CEO ...

Page 32: ...runout Slide to base travel perpendicularity Spindle axis to base perpendicularity Base holding force surface with the thickness of 22 mm and roughness Ra 1 25 Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustments inspections Quality control ...

Page 33: ...rkmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tools as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 06 31 October 2018 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTIC...

Page 34: ...M AC 1625 2 1 11 16 1 6870 SM AC 1688 1 SM AC 1688 2 1 3 4 1 7500 SM AC 1750 1 SM AC 1750 2 1 13 16 1 8120 SM AC 1813 1 SM AC 1813 2 1 7 8 1 8750 SM AC 1875 1 SM AC 1875 2 1 15 16 1 9370 SM AC 1938 1 SM AC 1938 2 2 2 0000 SM AC 2000 1 SM AC 2000 2 2 1 16 2 0620 SM AC 2063 1 SM AC 2063 2 2 1 8 2 1250 SM AC 2125 1 SM AC 2125 2 2 3 16 2 1870 SM AC 2188 1 SM AC 2188 2 2 1 4 2 2500 SM AC 2250 1 SM AC 2...

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