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30

TROUBLESHOOTING GUIDE

This section covers the most common processing problems encountered in sawing and what to do about them.
Do not make any adjustments until the table saw is unplugged from the power source and moving parts have come
to a complete stop. 

PROBLEM

LIKELY CAUSE(S)

SOLUTION

1. Overload tripped.

1. Allow motor to cool and reset by pushing off switch.

2. Saw unplugged from wall or motor.

2. Check all plug connections.

3. Fuse blown or circuit breaker tripped.

3. Replace fuse or reset circuit breaker.

4. Cord damaged.

4. Replace cord.

1. Stops not adjusted correctly.

1. Check blade with square and adjust stops.

2. Angle pointer not set accurately.

2. Check blade with square and adjust pointer.

3. Miter gauge out of adjustment.

3. Adjust miter gauge.

1. Fence not aligned with blade.

1. Check and adjust fence.

2. Warped wood.

2. Select another piece of wood.

3. Excessive feed rate.

3. Reduce feed rate.

4. Splitter not aligned with blade.

4. Align splitter with blade.

1. Dull blade.

1. Sharpen or replace blade.

2. Blade mounted backwards.

2. Properly  mount blade.

3. Gum or pitch on blade.

3. Remove blade and clean.

4. Incorrect blade for cut.

4. Change blade to correct type.

5. Gum or pitch on table.

5. Clean table.

1. Extension cord too light or too long.

1. Replace with adequate size cord.

2. Low shop voltage.

2. Contact your local electric company.

3. Motor not wired for correct voltage.

3. Refer to motor junction box.

1. Stand on uneven floor.

1. Reposition on flat, level surface.

2. Damaged saw blade.

2. Replace saw blade.

3. Bad V-belts.

3. Replace V-belts.

4. Bent pulley.

4. Replace pulley.

5. Improper motor mounting.

5. Check and adjust motor.

6. Loose hardware.

6. Tighten hardware.

7. Loose set screw in pulley.

7. Tighten set screw.

1. Guide rails or extension wing not installed

1. Reassemble guide rails, refer to fence manual.

correctly.

2. Guide of rip fence not adjusted properly.

2. Adjust guides, refer to fence manual.

1. Rip fence out of alignment.

1. Align rip fence with miter slot and blade.

2. Splitter not aligned with blade.

2. Align splitter with blade.

3. Feeding stock without rip fence.

3. Install and use rip fence.

4. Splitter not in place.

4. Install and use splitter (with guard).

5. Dull blade.

5. Replace blade.

6. Letting go of material before it is past blade.

6. Push material all the way past blade before releasing work.

7. Anti-kickback fingers dull.

7. Replace or sharpen anti-kickback fingers.

1. Sawdust and debris in raising and tilting

1. Clean and grease.

mechanisms.

Saw stops or
will not start.

Does not make
accurate 45° or 90°
cuts.

Material binds blade
when ripping.

Saw makes
unsatisfactory
cuts.

Blade does not
come up to speed.

Saw vibrates
excessively.

Rip fence binds
on guide rails.

Material kicked back
from blade.

Blade does not raise
or tilt freely.

Summary of Contents for 35635

Page 1: ...l Read and understand this manual before using machine 12 TABLE SAW STEEL CITY TOOL WORKS Manual Part No OR70655 VER 3 07 C US Model Numbers 35635 35636 Shown with optional Industrial Fence and Extens...

Page 2: ...why it is backed by one of the longest machinery warranties in the business This table saw is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitme...

Page 3: ...his user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works INTRODUCTION SECTION 1 Warran...

Page 4: ...AR PURPOSE OR USE SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE HERE...

Page 5: ...ars ___ 40 to 49 years ___ 50 to 59 years ___ 60 to 69 years ___ 70 years 7 How long have you been a woodworker ___ 0 to 2 years ___ 2 to 8 years ___ 8 to 20 years ___ over 20 years 8 How would you ra...

Page 6: ...6 Steel City Tool Works P O Box 10529 Murfreesboro TN 37129 PLACE STAMP HERE FOLD ON DOTTED LINE FOLD ON DOTTED LINE...

Page 7: ...nduction HorsePower 7 5 HP 5 HP Amps 18 24 5 Voltage 230 V 230 V Phase Three Single Hertz 60 60 RPM 3450 3450 Product Dimensions Footprint 22 1 4 X 22 1 4 Length 44 1 2 Width 35 Height 40 Weight 400 l...

Page 8: ...comes from wood products Heeling The misalignment of the blade to the miter slots when the blade is not parallel to the miter slots Kerf The material removed from the workpiece by the blade during an...

Page 9: ...itch B Blade Height Adjustment Handwheel C Bevel Adjustment Handwheel D Blade Height Lock Knob E Bevel Lock Knob F Miter Gauge G Blade Guard Assembly H Motor Cover shown with an optional fence and ext...

Page 10: ...otentially hazardous situation which if not avoided may result in property damage This symbol is used to alert the user to useful informa tion about proper operation of the machine GENERAL SAFETY DANG...

Page 11: ...to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is dam aged should be i...

Page 12: ...equently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations 2 Every...

Page 13: ...the machine sits firmly on the floor before using If the machine wobbles or is unstable correct the problem by using shims or blocks prior to operation 16 KEEP saw blade sharp and clean Failure to do...

Page 14: ...otor in this machine is designed to run at 230V Power connections must be made at the switch For connections refer to wiring photo Fig A On your incoming power line 1 The White Lead connects to termin...

Page 15: ...of the saw If this is the case with your model saw all power connections will be made in the junction box instead of at the switch The junction box will have terminals for L1 L2 L3 and Ground Followi...

Page 16: ...ug and receptacle MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 230 VOLT OPERATION ONLY 25 LONG 50 LONG 100 LONG 0 to 6 Amps 16 AWG 16 AWG 14 AWG 6 to 8 Amps 16 AWG 16 AWG 12 AWG 8 to 12 Amps 14 A...

Page 17: ...saw The protective coatings can be removed by spraying WD 40 on them and wip ing it off with a soft cloth This may need redone sever al times before all of the protective coatings are removed complete...

Page 18: ...18 G Left and Right Extension Wings H Blade Guard Assembly G H...

Page 19: ...d bolts three lock washers and three flat wash ers Snug but do not tighten 2 Slide extension wings toward the front edge of the saw table until two edges are flush Make certain that the beveled edge o...

Page 20: ...guard splitter The tab is held in place between the flat washer and bracket Finger tighten only at this time SEE FIG 5 7 Attach rear tab of blade guard splitter to the upper blade guard bracket with t...

Page 21: ...itter lower the blade and tighten all hardware 6 Check alignment again after tightening hardware Adjust if necessary MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE ALIGNING BLADE GUA...

Page 22: ...unding Instructions section to determine proper gauge and length Fig 11 A B D C A BLADE ALIGNMENT Blade alignment with the table is adjusted at the factory After a period of use or after moving the sa...

Page 23: ...heck to see that the blade is at a 90 angle to the table Make sure square is not touching a blade tooth SEE FIG 14 4 If blade is not at 90 degrees open the motor cover door loosen lock nut A and turn...

Page 24: ...6 Set the blade at 45 degrees to the table by turning the blade tilting handwheel counterclockwise as far as it will go Place a square on the table SEE FIG 16 7 If the blade is not at 45 degrees loose...

Page 25: ...ystem properly configured 5 Haved you checked your workpiece for obvious defects 6 Is the guard assembly installed and functional 7 Have you checked the saw blade clearance when it is adjusted to vary...

Page 26: ...21 4 Thin kerf blade Most types of saw blades are available in a thin kerf style Designed primarily to minimize stock waste thin kerf blades are used in conjunction with a blade stabilizer to reduce...

Page 27: ...to a complete stop RIPPING Ripping means to cut with the grain of the wood In other materials such as MDF or plywood ripping simply means to cut lengthwise To rip a board 1 Inspect the board for soun...

Page 28: ...ever poss ible to increase safety and control during opera tions which require the blade guard and splitter to be removed from the saw ALWAYS replace the blade guard after dadoing is complete Proper d...

Page 29: ...cared for When the table saw is not in use keep a light coat of WD 40 on the table top as this will help prevent rust from occurring If rust has already accumulated on the table use WD 40 and a fine s...

Page 30: ...size cord 2 Low shop voltage 2 Contact your local electric company 3 Motor not wired for correct voltage 3 Refer to motor junction box 1 Stand on uneven floor 1 Reposition on flat level surface 2 Dama...

Page 31: ...31 u NOTES u...

Page 32: ...32 PARTS...

Page 33: ...060 Flat Washer 1 4 4 27 OR90070 Lock Washer 1 4 4 28 OR90071 Hex Nut 1 4 4 29A OR70602 Tilt Scale 1 29B OR93823 Rivet 2 30 OR70473 Dust Hose Adapter 1 31 OR93821 Tap Screw M5 x 10 8 32 OR90460 Carria...

Page 34: ...34...

Page 35: ...r Trunnion Bracket 1 134 OR90369 Hex Nut 3 8 5 135 OR93878 Hex Socket Cap Screw 3 8 16 x 1 4 136 OR93877 Spring Pin 8mm x 25mm 4 137 OR93876 Hex Nut 3 4 1 138 OR93841 Fiber Washer 4 139 OR70624 Rear T...

Page 36: ...36...

Page 37: ...Bolt 5 16 18 x 1 1 2 2 215 OR90064 Flat Washer 5 16 6 216 OR70564 Upper Blade Guard Bracket 1 217 OR70565 Lower Blade Guard Bracket 1 218 OR90386 Lock Washer 5 16 5 219 OR90616 Hex Nut 5 16 2 220 OR93...

Page 38: ...38...

Page 39: ...39 5 Year Warranty STEEL CITY TOOL WORKS www steelcitytoolworks com u 1 877 SC4 TOOL 1 877 724 8665...

Page 40: ......

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