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STEALTH DIGI-TIG 320 AC/DC PULSE

5

   

     

 

FUMES AND GASES CAN BE DANGEROUS

 

 

•  Welding may produce fumes and gases hazardous to health. Avoid breathing these 

 

 

  fumes and gases.

 

 

•  When welding, keep your head out of fumes. Use enough ventilation and/or exhaust 

 

 

  at the arc to keep fumes and gases away from the breathing zone. When welding 

 

 

  with electrodes which require special ventilation such as stainless or hard facing or 

 

 

  lead or cadmium plated steel and other metals or coatings which produce highly 

 

 

  toxic fumes, keep exposure as low as possible and below Threshold Limit Values 

 

 

  using local exhaust or mechanical ventilation. In confined spaces or in some

 

 

  circumstances, outdoors, a respirator may be required. Additional precautions are 

 

 

  also required when welding on galvanized steel.

 

 

•  Do not weld in locations near chlorinated hydrocarbon vapours coming from 

 

 

  degreasing, cleaning or spraying operations. The heat and rays of the arc can react 

 

 

  with solvent vapours to form phosgene – a highly toxic gas – and other irritating 

   

 products.

 

 

•  Shielding gases used for arc welding can displace air and cause injury or death. 

 

 

  Always use enough ventilation, especially in confined areas, to ensure breathing air 

 

 

  is safe.

 

 

•  Read and understand the manufacturer’s instructions for this equipment and the 

 

 

  consumables to be used, including the material safety data sheet and follow your 

 

 

  employer’s safety practices.

 

 

          

       ARC RAYS CAN BURN

 

 

•  Use a shield with the correct filter and cover plates to protect your eyes from sparks 

 

 

  and the rays of the arc when welding or observing open arc welding.

 

 

•  Use suitable clothing made from durable flame-resistant material to protect your 

 

 

  skin and that of your helpers from the arc rays.

 

 

•  Protect nearby personnel with suitable, non-flammable screening and/or warn them 

 

 

  to avert their eyes from the arc rays or expose themselves to hot spatter or metal.

 

 

             

       SELF-PROTECTION

 

 

•  Keep all equipment safety guards, covers and devices in position and in good repair. 

 

 

  Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other 

 

 

  moving parts when starting, operating or repairing equipment.

 

 

•  Do not put your hands near the engine fan. Do not attempt to override the governor 

 

 

  or idler by pushing on the throttle control rods while the engine is running.

   

     

 

DO NOT add fuel near an open flame welding arc or when the 

 

 

  engine is running. Stop the machine and allow it to cool before refuelling to prevent 

 

 

  spilled fuel from vapourising on contact with hot engine parts and igniting. Do not 

 

 

  spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until 

 

 

  fumes have been eliminated.

SAFETY 

semiautomatic welding gun are also electrically “hot”. 

—

 Always be sure the work cable makes a good electrical connection with the metal being welded. The 

connection should be as close as possible to the area being welded. 

—

Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe 

operating condition. Replace damaged insulation. 

—

 Never dip the electrode in water for cooling. 

—

  Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders 

because voltage between the two can be the total of the open circuit voltage of both welders. 

—

 When working above floor level, use a safety belt to protect yourself from a fall should you get a 

shock. 

FUMES AND GASES CAN BE DANGEROUS. 

—

 Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. 

When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep 

fumes and gases away from the breathing zone. When welding with electrodes which require special 

ventilation such as stainless or hard facing or on lead or cadmium plated steel and other metals or 

coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold 

Limit Values using local exhaust or mechanical ventilation. In confined spaces or in some 

circumstances, outdoors, a respirator may be required. Additional precautions are also required when 

welding on galvanized steel.   

—

 Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or 

spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a 

highly toxic gas, and other irritating products. 

—

 Shielding gases used for arc welding can displace air and cause injury or death. Always use enough 

ventilation, especially in confined areas, to insure breathing air is safe. 

—

 Read and understand the manufacturer’s instructions for this equipment and the consumables to be 

used, including the material safety data sheet and follow your employer’s safety practices.   

ARC RAYS CAN BURN. 

—

 Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the 

SAFETY 

arc when welding or observing open arc welding.   

—

 Use suitable clothing made from durable flame-resistant material to protect your skin and that of your 

helpers from the arc rays. 

—

  Protect other nearby personnel with suitable, non-flammable screening and /or warn them not to 

watch the arc nor expose themselves to the arc rays or to hot spatter or metal. 

 

SELF-PROTECTION   

—

 Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, 

clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or 

repairing equipment. 

—

  Do not put your hands near the engine fan. Do not attempt to override the governor or idler by 

pushing on the throttle control rods while the engine is running. 

DO NOT 

adds the fuel near an open flame welding arc or when the engine is 

running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on 

contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it 

up and do not start engine until fumes have been eliminated. 

WELDING SPARKS can cause fire or explosion. 

—

 Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding 

sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go 

through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire 

extinguisher readily available. 

—

 Where compressed gases are to be used at the job site, special precautions should be used to prevent 

hazardous situation. 

—

  When not welding, make certain no part of the electrode circuit is touching the work or ground. 

Accidental contact can cause overheating and create a fire hazard. 

—

 Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure 

that such procedures will not cause flammable or toxic vapors from substances inside. They can cause 

SAFETY 

semiautomatic welding gun are also electrically “hot”. 

—

 Always be sure the work cable makes a good electrical connection with the metal being welded. The 

connection should be as close as possible to the area being welded. 

—

Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe 

operating condition. Replace damaged insulation. 

—

 Never dip the electrode in water for cooling. 

—

  Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders 

because voltage between the two can be the total of the open circuit voltage of both welders. 

—

 When working above floor level, use a safety belt to protect yourself from a fall should you get a 

shock. 

FUMES AND GASES CAN BE DANGEROUS. 

—

 Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. 

When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep 

fumes and gases away from the breathing zone. When welding with electrodes which require special 

ventilation such as stainless or hard facing or on lead or cadmium plated steel and other metals or 

coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold 

Limit Values using local exhaust or mechanical ventilation. In confined spaces or in some 

circumstances, outdoors, a respirator may be required. Additional precautions are also required when 

welding on galvanized steel.   

—

 Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or 

spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a 

highly toxic gas, and other irritating products. 

—

 Shielding gases used for arc welding can displace air and cause injury or death. Always use enough 

ventilation, especially in confined areas, to insure breathing air is safe. 

—

 Read and understand the manufacturer’s instructions for this equipment and the consumables to be 

used, including the material safety data sheet and follow your employer’s safety practices.   

ARC RAYS CAN BURN. 

—

 Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the 

SAFETY 

arc when welding or observing open arc welding.   

—

 Use suitable clothing made from durable flame-resistant material to protect your skin and that of your 

helpers from the arc rays. 

—

  Protect other nearby personnel with suitable, non-flammable screening and /or warn them not to 

watch the arc nor expose themselves to the arc rays or to hot spatter or metal. 

 

SELF-PROTECTION   

—

 Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, 

clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or 

repairing equipment. 

—

  Do not put your hands near the engine fan. Do not attempt to override the governor or idler by 

pushing on the throttle control rods while the engine is running. 

DO NOT 

adds the fuel near an open flame welding arc or when the engine is 

running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on 

contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it 

up and do not start engine until fumes have been eliminated. 

WELDING SPARKS can cause fire or explosion. 

—

 Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding 

sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go 

through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire 

extinguisher readily available. 

—

 Where compressed gases are to be used at the job site, special precautions should be used to prevent 

hazardous situation. 

—

  When not welding, make certain no part of the electrode circuit is touching the work or ground. 

Accidental contact can cause overheating and create a fire hazard. 

—

 Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure 

that such procedures will not cause flammable or toxic vapors from substances inside. They can cause 

Summary of Contents for 9012H

Page 1: ...Part No 9012H DIGI TIG 320 AC DC PULSE OPERATOR S MANUAL...

Page 2: ...Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions provided for your protection Contac...

Page 3: ...3 MOVEMENT AND PLACEMENT 12 3 4 POWER SUPPLY INPUT CONNECTION 12 3 5 POLARITY CONNECTION MMA 12 3 6 ASSEMBLING THE EQUIPMENT TIG 13 4 OPERATION 14 4 1 MACHINE CONTROLS 14 4 2 CONTROL PANEL 15 4 3 PEDA...

Page 4: ...re as follows It is q operation after taking several necessary protection measures 1 2 Arc Welding Damage The following signals and word explanations are to some damages for your body or others on the...

Page 5: ...xic gas and other irritating products Shielding gases used for arc welding can displace air and cause injury or death Always use ventilation especially in confined areas to insure breathing air is saf...

Page 6: ...nder is in use or connected for use SAFETY an explosion even though they have been cleaned Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are...

Page 7: ...MF as far as possible by applying the following procedures Route the electrode and work cables together Secure them with tape when possible All cables should be stored away from the operator Never coi...

Page 8: ...the arc stable Pedal controls the welding current TIG DC operation If the tungesten electrode touches the workpiece when welding the current will drop to short circuit current to protect tungsten Int...

Page 9: ...rbon steel alloyed steel titanium magnesium cuprum etc also applied to pipe installation mould repair petro chemical architectural decoration car repair bicycle handicraft and DIY MMA Manual Metal Arc...

Page 10: ...0 400 AC DC welding machines is shown as the following figure Three phase 380V work frequency AC is rectified into DC about 312V then is converted to medium frequency AC about 20KHz by inverter device...

Page 11: ...Adjustment Range A 10 320 Downslope Time Adjustment Range S 0 10 Pre Gas Time Adjustment Range S 0 2 Post Gas Time Adjustment Range S 0 10 Clearance Effect 5 95 Efficiency 85 Duty Cycle 40 C 10 min 6...

Page 12: ...wer supply voltage continually goes beyond the safe work voltage range it will shorten the machine s life span The below measures can be used Change the power supply input net connect the welder with...

Page 13: ...able parts for TIG torch such as tungsten electrode tip gas nozzle electrode shield short long contact your supplier quoting the part numbers When the DIGI TIG 320 AC DC PULSE welding machine is opera...

Page 14: ...onnect water box 8 Shield gas input joint To connect one head of the gas hose while the other head of which is connected to argon gas cylinder STEALTH DIGI TIG 320 AC DC PULSE 4 OPERATION 4 1 Machine...

Page 15: ...INSTALLATION AND ADJUSTMENT 15 4 2 Control panel 4 2 Control Panel STEALTH DIGI TIG 320 AC DC PULSE 15...

Page 16: ...to base current duration Unit Setting range 5 95 Fp Pulse frequency Unit Hz Setting range 0 5 200 16 INSTALLATION AND ADJUSTMENT 17 Available parameters where 2T and 4T mode have been selected Tpr Gas...

Page 17: ...Setting range 10 320 Tpo Gas post flow time Unit S Setting range 0 10 AC frequency only with TIG AC Unit Hz Setting range 50 250 Balance only with TIG AC Balance adjustment is mainly used to set the a...

Page 18: ...ob of max welding current 4 4 Gun switch control current Connected to the 12 lead aero socket on the front panel Adjustment knob of welding current Gun switch Adjust current button when it s pushed up...

Page 19: ...ble crater that appears at the beginning and end of welding Thus 4T is suitable for the welding of medium thickness plates 4 5 Argon Arc Welding Operation 4 5 1 TIG welding 4T operation The start curr...

Page 20: ...Iw or Ib and then arc is turned off l t4 t5 Post gas time after the arc is turned off You can adjust it 0 10S through turnning the knob on the front panel Introduction 0 Press and hold the gun switch...

Page 21: ...high voltage spark The ignition spark can cause interference in equipment The flow rate is set according to the welding power used Turn the regulation screw to adjust the gas flow shown on the gas ho...

Page 22: ...anium oxid Protect effect best better good bad worst 4 6 3 TIG Parameters Matching The corresponding relationship between gas nozzle diameter and electrode diameter Gas nozzle diameter mm Electrode di...

Page 23: ...ckness mm Joint form tungsten electrode diameter mm welding wire diameter mm Argon gas flow rate L min 1 welding current DCEP Welding speed cm min 1 0 8 Butt joint 1 0 1 6 5 20 50 66 1 0 Butt joint 1...

Page 24: ...10 2 5 110 125 14 16 12 14 5 6 325 2 5 8 10 2 5 120 140 14 16 12 14 5 6 Notice the above parameters originate from Welding Dictionary P167 Volume 1 of Edition 2 MAINTENANCE AND TROUBLESHOOTING 25 Par...

Page 25: ...temperature range 100 C 400 C Relative humidity is below 90 200 C Preferably site the machine some angles above the floor level the maximum angle does not exceed 150 Protect the machine against heavy...

Page 26: ...here is at least 30cm free distance between the machine and wall 4 8 Operation Notices Read all notes carefully before attempting to use this equipment Connect the ground wire with the machine directl...

Page 27: ...or if there are no parts to hand After switching on power watch and listen to check the arc welding machine is not shaking whistling or giving out an unusual odour If so investigate and eliminate If a...

Page 28: ...have already been carefully checked Do not allow anyone unauthorised to make any alterations to the equipment Maintenance work must be carefully undertaken If any wire becomes loose or misplaced it ma...

Page 29: ...nnect welding cable to with two output of welder welder s output Welding cable damaged Repair or change Earth cable connection unstable Check earth cable connection Welding cable is too long Use appro...

Page 30: ...urrent 10 adjusted potentiometer is not working repair or change potentiometer efficiently or damaged Power PCB is not working Repair or change efficiently 11 No AC output when AC is selected AC drive...

Page 31: ...of machines power at the same time in use Over current Incorrect current in main Check and repair main circuit protection circuit and drive Pr6 Front panel alarm lamp is on 6 PARTS LIST 9012H 02 COVE...

Page 32: ...C PULSE MAINTENANCE AND TROUBLESHOOTING 32 5 3 Electrical principle drawing Specialised Welding Products Ltd Unit 1 Farringdon Industrial Centre Farringdon Nr Alton Hampshire GU34 3DD UK tel 44 0 1420...

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