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STEALTH DIGI-TIG 320 AC/DC PULSE

29

 

S/N  

PROBLEM    REASON 

 SOLUTION

 

Turn on the power source, lamp  No power input   

Check if there is power supply

   

is not on and fan doesn’t work  Inside machine fuse damaged  Change fuse (3A)

  4 

Display number not clear 

LED is broken    

Change LED

   

 

   

Max value is not accordant 

Adjust potentiometer lmin on

   

 

   

(refer to 3.1)    

power board

  5 

Max and min value displayed

  

does not accord with set value

  Min value is not accordant 

Adjust potentiometer lmax in

   

 

   

(refer to 3.1)    

current meter

  6 

No no-load voltage output  

Machine is damaged 

Check main circuit and Pr4

   (MMA)

   

 

   

Welding cable is not connected  Connect welding cable to 

   

 

   

with two output of welder 

welder’s output

   

 

   

Welding cable damaged 

Repair or change

   

 

   

Earth cable connection unstable  Check earth cable connection

   

 

   

Welding cable is too long 

Use appropriate welding cable

   

 

   

Oil or dust on the workpiece 

Check and remove

 7
   

 

   

Distance between tungsten 

Reduce distance to approx  

 

   

 

   

electrode and workpiece too

   

 

   

long 

  

3mm

   

 

   

HF ignition board does not work  Repair or change Pr8

    
   

 

   

Distance between charger too 

Adjust distance to approx

   

 

   

short 

  

0.7mm

   

 

   

Welding gun switch 

Check welding gun switch,

   

 

   

malfunction 

  

control and aero socket

   

 

   

Gas cyliner is close or pressure

   

 

   

too low 

  

Open or change gas cylinder

 

No gas flow (TIG)

 

Blockage in valve 

Remove blockage

    

 

   

 

   

Electromagnetic valve damaged  Change valve

Spark on HF 
igniting board

Arc cannot be
ignited (TIG)

No spark on 
HF igniting 
board

Summary of Contents for 9012H

Page 1: ...Part No 9012H DIGI TIG 320 AC DC PULSE OPERATOR S MANUAL...

Page 2: ...Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions provided for your protection Contac...

Page 3: ...3 MOVEMENT AND PLACEMENT 12 3 4 POWER SUPPLY INPUT CONNECTION 12 3 5 POLARITY CONNECTION MMA 12 3 6 ASSEMBLING THE EQUIPMENT TIG 13 4 OPERATION 14 4 1 MACHINE CONTROLS 14 4 2 CONTROL PANEL 15 4 3 PEDA...

Page 4: ...re as follows It is q operation after taking several necessary protection measures 1 2 Arc Welding Damage The following signals and word explanations are to some damages for your body or others on the...

Page 5: ...xic gas and other irritating products Shielding gases used for arc welding can displace air and cause injury or death Always use ventilation especially in confined areas to insure breathing air is saf...

Page 6: ...nder is in use or connected for use SAFETY an explosion even though they have been cleaned Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are...

Page 7: ...MF as far as possible by applying the following procedures Route the electrode and work cables together Secure them with tape when possible All cables should be stored away from the operator Never coi...

Page 8: ...the arc stable Pedal controls the welding current TIG DC operation If the tungesten electrode touches the workpiece when welding the current will drop to short circuit current to protect tungsten Int...

Page 9: ...rbon steel alloyed steel titanium magnesium cuprum etc also applied to pipe installation mould repair petro chemical architectural decoration car repair bicycle handicraft and DIY MMA Manual Metal Arc...

Page 10: ...0 400 AC DC welding machines is shown as the following figure Three phase 380V work frequency AC is rectified into DC about 312V then is converted to medium frequency AC about 20KHz by inverter device...

Page 11: ...Adjustment Range A 10 320 Downslope Time Adjustment Range S 0 10 Pre Gas Time Adjustment Range S 0 2 Post Gas Time Adjustment Range S 0 10 Clearance Effect 5 95 Efficiency 85 Duty Cycle 40 C 10 min 6...

Page 12: ...wer supply voltage continually goes beyond the safe work voltage range it will shorten the machine s life span The below measures can be used Change the power supply input net connect the welder with...

Page 13: ...able parts for TIG torch such as tungsten electrode tip gas nozzle electrode shield short long contact your supplier quoting the part numbers When the DIGI TIG 320 AC DC PULSE welding machine is opera...

Page 14: ...onnect water box 8 Shield gas input joint To connect one head of the gas hose while the other head of which is connected to argon gas cylinder STEALTH DIGI TIG 320 AC DC PULSE 4 OPERATION 4 1 Machine...

Page 15: ...INSTALLATION AND ADJUSTMENT 15 4 2 Control panel 4 2 Control Panel STEALTH DIGI TIG 320 AC DC PULSE 15...

Page 16: ...to base current duration Unit Setting range 5 95 Fp Pulse frequency Unit Hz Setting range 0 5 200 16 INSTALLATION AND ADJUSTMENT 17 Available parameters where 2T and 4T mode have been selected Tpr Gas...

Page 17: ...Setting range 10 320 Tpo Gas post flow time Unit S Setting range 0 10 AC frequency only with TIG AC Unit Hz Setting range 50 250 Balance only with TIG AC Balance adjustment is mainly used to set the a...

Page 18: ...ob of max welding current 4 4 Gun switch control current Connected to the 12 lead aero socket on the front panel Adjustment knob of welding current Gun switch Adjust current button when it s pushed up...

Page 19: ...ble crater that appears at the beginning and end of welding Thus 4T is suitable for the welding of medium thickness plates 4 5 Argon Arc Welding Operation 4 5 1 TIG welding 4T operation The start curr...

Page 20: ...Iw or Ib and then arc is turned off l t4 t5 Post gas time after the arc is turned off You can adjust it 0 10S through turnning the knob on the front panel Introduction 0 Press and hold the gun switch...

Page 21: ...high voltage spark The ignition spark can cause interference in equipment The flow rate is set according to the welding power used Turn the regulation screw to adjust the gas flow shown on the gas ho...

Page 22: ...anium oxid Protect effect best better good bad worst 4 6 3 TIG Parameters Matching The corresponding relationship between gas nozzle diameter and electrode diameter Gas nozzle diameter mm Electrode di...

Page 23: ...ckness mm Joint form tungsten electrode diameter mm welding wire diameter mm Argon gas flow rate L min 1 welding current DCEP Welding speed cm min 1 0 8 Butt joint 1 0 1 6 5 20 50 66 1 0 Butt joint 1...

Page 24: ...10 2 5 110 125 14 16 12 14 5 6 325 2 5 8 10 2 5 120 140 14 16 12 14 5 6 Notice the above parameters originate from Welding Dictionary P167 Volume 1 of Edition 2 MAINTENANCE AND TROUBLESHOOTING 25 Par...

Page 25: ...temperature range 100 C 400 C Relative humidity is below 90 200 C Preferably site the machine some angles above the floor level the maximum angle does not exceed 150 Protect the machine against heavy...

Page 26: ...here is at least 30cm free distance between the machine and wall 4 8 Operation Notices Read all notes carefully before attempting to use this equipment Connect the ground wire with the machine directl...

Page 27: ...or if there are no parts to hand After switching on power watch and listen to check the arc welding machine is not shaking whistling or giving out an unusual odour If so investigate and eliminate If a...

Page 28: ...have already been carefully checked Do not allow anyone unauthorised to make any alterations to the equipment Maintenance work must be carefully undertaken If any wire becomes loose or misplaced it ma...

Page 29: ...nnect welding cable to with two output of welder welder s output Welding cable damaged Repair or change Earth cable connection unstable Check earth cable connection Welding cable is too long Use appro...

Page 30: ...urrent 10 adjusted potentiometer is not working repair or change potentiometer efficiently or damaged Power PCB is not working Repair or change efficiently 11 No AC output when AC is selected AC drive...

Page 31: ...of machines power at the same time in use Over current Incorrect current in main Check and repair main circuit protection circuit and drive Pr6 Front panel alarm lamp is on 6 PARTS LIST 9012H 02 COVE...

Page 32: ...C PULSE MAINTENANCE AND TROUBLESHOOTING 32 5 3 Electrical principle drawing Specialised Welding Products Ltd Unit 1 Farringdon Industrial Centre Farringdon Nr Alton Hampshire GU34 3DD UK tel 44 0 1420...

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