Staubli SensoGate WA 130 H User Manual Download Page 23 | Manualshive

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23

Maintenance Work on the Drive Unit

SensoGate® WA 130 H Retractable Fitting

The drive unit must be removed, for example:

• for general maintenance or inspection

• to clean the calibration chamber, e.g. after a sensor has broken

• to change the sensor / calibration-chamber gaskets

• in the event of a technical fault of the drive unit.

WARNING!

To separate the retractable fitting safely from the process, make sure

that it is disconnected from all process media and process pressure.

CAUTION!

Before working on the drive unit make sure that the retractable fitting is in

SERVICE position (see “Function Description” on Page 10).

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Summary of Contents for SensoGate WA 130 H

Page 1: ...SensoGate WA 130 H User Manual Retractable Fitting ...

Page 2: ...stalling the Drive Unit 25 Replacing the Immersion Tube 26 Removing the Immersion Tube 26 Installing the Immersion Tube 27 Removing and Installing the Calibration Chamber 28 Installation Dimensions 29 WA 130 H for sensors with gel electrolyte 29 WA 130 H for sensors with liquid electrolyte 30 Immersion Depths 31 SensoGate WA 130 H process adaptations dairy pipe TriClamp 31 SensoGate WA 130 H proce...

Page 3: ...46 for the health and safety of our service personnel Safety Information SensoGate WA 130 H Retractable Fitting Process Related Risks Knick Elektronische Messgeräte GmbH Co KG assumes no liability for damages caused by process related risks known to the operator which would in fact not permit the use of the WA 130 H retractable fitting Be sure to observe Work on the retractable fitting must only b...

Page 4: ...30H X The operating company must assess and document this deviation Electrostatic charging The drive unit of specific versions of the SensoGate WA130H X contains housing components made of non con ductive plastic Due to their surface the housing components may build up an electrostatic charge To prevent this charge from becoming an effective ignition source in Zone 0 ensure that the following cond...

Page 5: ...Safe use If you are not sure whether the retractable fitting can be safely used for your intended application please contact the manufacturer To ensure safe use of the equipment you must follow the instructions given in this manual and observe the specified temperature and pressure ranges The SensoGate WA 130 H retractable fitting has been developed and manufactured in compli ance with the applica...

Page 6: ...ter pipe Suitable check valves made from different materials are available from Knick Rating plates SensoGate WA 130 H N Drive Process SensoGate WA 130 X Drive Process 66 IP Max pressure Temperature range 14163 Berlin Made in Germany SensoGate Retractable Fitting Drive Unit Type No 14163 Berlin Made in Germany SensoGate Type No Process Unit 66 IP Max pressure Temperature range 14163 Berlin Made in...

Page 7: ...2 dated February 25 2008 Directed flow rinses the process seal from the process side as well as from the inside of the fitting Prevention of re contamination and safe separation to the process during probe movement Double sealings with leakage bores prevent microbial contamination of the drive Cost reduction by simple installation operation and maintenance Protective rinsing of the seals for a lon...

Page 8: ...8 Package Contents SensoGate WA 130 H Retractable Fitting Check the shipment for transport damage and completeness The package should contain Retractable fitting Documentation Test certificates ...

Page 9: ...C 1 Dairy pipe DN 65 C 2 Dairy pipe DN 80 C 3 Ingold socket 1 4404 25 mm G 1 1 4 H 0 A Ingold socket 1 4404 25 mm G 1 1 4 hygienic H 1 A Clamp 1 5 1 4404 J 1 A Clamp 2 1 4404 J 2 Clamp 2 5 1 4404 J 3 Clamp 3 1 4404 J 4 Clamp 3 5 1 4404 J 5 Varivent 1 4404 for pipe DN 50 or larger V 1 A Varivent 1 4404 for pipe DN 65 short DN 80 long V 2 BioControl size 50 L 1 A BioControl size 65 L 2 A Immersion d...

Page 10: ...signal for display of the probe position with the SensoGate There are two basic options for this In conjunction with the UNICAL or UNICLEAN electro pneumatic controllers and the PROTOS measuring system air pressure rinsing or calibration media and the check back cable are com bined in a single hose with just one plug connection multiplug in the following referred to as media connection This media ...

Page 11: ...ses the process wetted calibration chamber as well as the process adaptation Drive unit and process unit can be separated by the operator see Page 24 Drive unit Process unit Sensor holder Holding bracket SensoLock Coupling nut Immersion tube Media connection to Unical 9000 X probe controller not included with retractable fitting Connection Outlet port Multiplug Outlet Rinsing calibration media out...

Page 12: ...Rotary drives immersion tubes process adaptations Sensors with gel electrolyte Sensors with liquid electrolyte Rotary drives Available material 1 4404 Immersion tube Process adaptations Dairy pipe screw joint Ingold socket BioControl Varivent Tri Clamp 12 ...

Page 13: ...l intermediate positions the SensoLock ring is blocked This prevents operation errors Before starting maintenance work or replacing a sensor you must activate SensoLock LOCK to make sure that the retractable fitting is in SERVICE position prevent that the retractable fitting is accidentally moved to PROCESS position Turning the SensoLock ring to LOCK position prevents the immersion in the process ...

Page 14: ... holding bracket B of retractable fitting One of three possible arrangements is shown here 3 x 2 threaded holes on the holding bracket B allow 3 different arrangements of the hose 2 Screw multiplug C of the media connection to connector D of the retractable fitting 3 Screw coupling nut E of the outlet hose F to outlet port G of the retractable fitting C D E G B A F ...

Page 15: ...oGate WA 130 H Retractable Fitting SERVICE position indicated by the sensor connector A protruding out of the drive unit SERVICE position indicated by the rubber bellows A being expanded Solid electrolyte sensor Liquid electrolyte sensor A A ...

Page 16: ...ble Fitting Short immersion depth Solid electrolyte sensor Short immersion depth Liquid electrolyte sensor PROCESS position indicated by the sensor connector not protruding out of the drive unit PROCESS position indicated by the rubber bellows B being compressed B ...

Page 17: ...age 10 Be sure to follow the assembly instructions step by step Preparations Check whether the sensor is damaged glass broken Never install a damaged sensor Check whether slide washer or O ring on the sensor are damaged and replace if required Remove watering cap from the sensor tip and rinse sensor with water Internally pressurized sensors might have a silicone seal on the diaphragm as transport ...

Page 18: ...nly Diameter 12 mm Length 225 mm Observe pressure resistance of the sensor 3 Check whether slide washer C or O ring D on the sensor are damaged Installing a Gel Electrolyte Sensor 4 Screw in the sensor head B 19 mm PG 13 5 with a max torque of 3 Nm recommended tool 19 mm e g Knick ZU0647 wrench A B C D ZU 0647 ...

Page 19: ...F if required Installing a Gel Electrolyte Sensor 5 Connect cable socket with cable G Hold the cable in a loop and fix it using clamp E CAUTION The cable loop must be long enough so that the cable does not impede the stroke movement of the fitting E F G E ...

Page 20: ...quid leaking from the outlet process sealing might be defective 4 Remove the sensor recommended tool 19 mm e g Knick ZU0647 wrench 5 Check whether slide washer C or O ring D on the sensor are damaged CAUTION When replacing damaged sensors glass break age you must check the sensor seal in the im mersion tube and replace it if required See section Replacing the Immersion Tube on Page 26 G C D ZU 064...

Page 21: ...sure chamber must be 0 5 to 1 bar above that of the process medium Compressed air connection U for sensor pressure chamber via connection nipple dia 6 mm Check whether the sensor is damaged glass broken Remove watering cap from the sensor tip and rinse sensor with water Installing the Sensor 1 The sensor must only be removed in SERVICE position 2 Loosen small coupling nut R do not remove it 3 Unsc...

Page 22: ...position 2 Remove cable socket with cable 3 Before removing the sensor check that there is no liquid leaking from the outlet process sealing might be defective 4 Loosen small coupling nut R do not remove it 5 Unscrew large coupling nut S completely and pull the detached unit upwards 6 Remove sensor E R S E ...

Page 23: ... sensor has broken to change the sensor calibration chamber gaskets in the event of a technical fault of the drive unit WARNING To separate the retractable fitting safely from the process make sure that it is disconnected from all process media and process pressure CAUTION Before working on the drive unit make sure that the retractable fitting is in SERVICE position see Function Description on Pag...

Page 24: ...ICE position 2 Make sure that no process fluid is leaking from the outlet I 3 If required remove sensor as described in section Installing and Removing a Sensor on Page 17 4 Separate outlet I and rinse connection if required 5 Turn coupling nut B counterclockwise using the ZU 0680 accessory wrench if required see figure Do not cant the unit and do not exert force 6 Pull off the drive unit upwards ...

Page 25: ... determined by a coding pin O in the calibration chamber and an opening C in the drive unit The coupling nut can only be tightened when the drive unit is in the correct position 2 Now tighten the coupling nut B turn clockwise hand tight or 10 Nm using the ZU 0680 accessory wrench if required 3 Install inlet and outlet I if provided 4 Install sensor as described in section Installing and Removing a...

Page 26: ...drive unit from the process unit See Removing the Drive Unit on Page 24 1 After having separated the drive unit from the process unit move the drive unit into PROCESS position 2 In PROCESS position two screws Z are accessible 3 Loosen the two screws Z by approx 4 turns using a screwdriver TX25 do not remove them 4 Turn the immersion tube T counterclock wise by approx 60 5 The bayonet coupling open...

Page 27: ...o screws Z by approx 4 turns do not detach them if you have not done that when removing the immersion tube 3 Push the immersion tube T in direction of the arrow and insert it in the bayonet coupling Y 4 Press the tube firmly in place and turn it clockwise until the stop approx 60 5 Fasten the two screws Z using a screw driver TX25 Note The bayonet coupling is locked by the form fit screw heads The...

Page 28: ...the split calibration chamber screw the parts together using plier and face pin spanner wrench and secure them with screws Note The calibration chamber parts must be firmly screwed together until the stop is reached before it can be secured with the two screws 2 Position a plier and loosen the thread of the split calibration chamber using a face pin spanner wrench 3 Completely screw off the split ...

Page 29: ...A 130 H for sensors with gel electrolyte Clearance for sensor installation Approx 540 mm short immersion depth Approx 515 mm long immersion depth Approx 259 mm short immersion depth Approx 234 mm long immersion depth Sensor 225 mm ...

Page 30: ...130 H for sensors with liquid electrolyte Clearance for sensor installation Approx 880 mm short immersion depth Approx 855 mm long immersion depth Approx 457 mm short immersion depth Approx 432 mm long immersion depth Sensor 250 mm ...

Page 31: ...ptations dairy pipe TriClamp Process adaptation dairy pipe 11851 DN 50 DN 100 Long immersion depth Short immersion depth Process adaptation clamp 1 3 5 Long immersion depth Short immersion depth 77 57 7 52 32 5 52 32 5 77 57 7 Note All dimensions in mm ...

Page 32: ...ation Varivent Process adaptation Varivent DN 80 long immersion depth Process adaptation Varivent DN 65 short immersion depth Process adaptation Varivent DN 50 long immersion depth 59 39 5 27 5 47 64 44 5 32 5 52 89 69 5 57 5 77 Note All dimensions in mm ...

Page 33: ...sion Depths SensoGate WA 130 H process adaptations Ingold socket BioControl Process adaptation Ingold socket 25 mm Process adaptation BioControl DN 50 or DN 65 69 49 5 32 5 52 80 60 5 Note All dimensions in mm ...

Page 34: ...tures 5 15 C Class 3 pressure dew point 20 C or below Oil content Class 3 max 1 mg m Sensors with gel electrolyte Ø12 mm length 225 mm with temp detector PG 13 5 thread with liquid electrolyte Ø12 mm length 250 mm with temp detector Process adaptations Dairy pipe DIN 11851 DN50 to DN100 Ingold socket 25 mm 25 mm Clamp 1 4404 Clamp 1 3 5 Varivent 1 4404 for pipes DN 50 DN 65 short DN 80 long BioCon...

Page 35: ...ressed air is escaping replace the process wetted dynamically stressed gaskets After 10 000 20 000 probe travels You should replace the process wetted dynamically stressed gaskets After approx 2 years Particularly if you use chemically aggressive cleaning agents you should check the rinse wetted gaskets and replace them if required After approx 5 years Servicing the pneumatic drive unit and relubr...

Page 36: ...st the lubricant Paraliq GTE 703 can be applied excellent lubricating properties also at increased temperatures and for a large number of travel movements This lubricant contains silicone and is only used as special application on specific request Application Pharma Food Chemistry Wastewater Lubricant Beruglide L silicone free FDA conforming NSF H1 registered Paraliq GTE 703 containing silicone FD...

Page 37: ...et beveled 15 ZU 0718 Safety weld in socket straight adapted for DN50 ZU 0717 DN50 Safety weld in socket straight adapted for DN65 ZU 0717 DN65 Safety weld in socket straight adapted for DN80 ZU 0717 DN80 Safety weld in socket straight adapted for DN100 ZU 0717 DN100 Safety weld in socket 15 adapted for DN50 ZU 0718 DN50 Safety weld in socket 15 adapted for DN65 ZU 0718 DN65 Safety weld in socket ...

Page 38: ...easy separation of the split calibration chamber ZU 0740 SensoGate service set maintenance repair retrofit This set provides all tools required for comprehensive maintenance repair or retrofitting of the retractable fitting With this set you can completely dismantle every SensoGate ZU 0647 Sensor mounting wrench Required for safely screwing in the sensor without over loading the PG 13 5 plastic th...

Page 39: ...d is used for easy and correct fitting of the scraper rings in the calibration chamber of the Sensogate ZU 0818 Retainer clamp for 25mm socket Ingold The ZU 0818 retainer clamp is only suitable for Ingold sockets It prevents unintended loosening or twisting of the coupling nut or the fitting from the tank port thus avoiding possible hazards Even if the coupling nut is not properly tightened due to...

Page 40: ...to DN80 ZU 0718 DN80 adapted to DN100 ZU 0718 DN100 The weld in sockets are suitable for mounting fittings with Ingold socket dia 25 mm G1 The contour optimized straight and beveled 15 weld in sockets are adapted to the nominal width of the pipeline outer diameter This minimizes the gap widths during welding The sockets are designed in a way that the thicknesses of socket and pipe wall are similar...

Page 41: ...imit switches PP housing This adapter is used for operating the SensoGate WA130 via multiplug without Unical 9000 X probe controller and the cor responding media connection ZU 0734 Adapter for free hose connection without electrical limit switches PP housing This adapter is used for operating the SensoGate WA130 via multiplug without Unical 9000 X probe controller and the corresponding media conne...

Page 42: ...42 Spare Parts SensoGate WA 130 H ZU 0739 Bellows The bellows for liquid electrolyte sensors only pro tects the fitting beneath the sensor pressure chamber against pollution and wear ...

Page 43: ...inse medium EPDM FDA ZU 0766 2 Set H 2 Process wetted sealing material FFKM FDA wetted by rinse medium FFKM FDA ZU 0767 Process connection Set E 1 Process wetted sealing material EPDM FDA ZU 0704 1 Ingold socket H0 Set E 2 Process wetted sealing material EPDM FDA wetted by rinse medium EPDM FDA ZU 0855 Set F 1 Process wetted sealing material FKM FDA ZU 0703 1 Set F 2 Process wetted sealing materia...

Page 44: ...Process adaptation dairy pipe Tri Clamp Varivent BioControl Process wetted gaskets Process adaptation dairy pipe Tri Clamp Varivent BioControl Rinse wetted gaskets 8x2 10x1 5 4x2 13x1 5 40x2 5 215 000 420 23x2 20x4 20x2 5 20x2 5 6x2 8x1 5 11 9x2 6 ...

Page 45: ...5 000 420 23x2 20x2 21x2 20x2 5 20x2 5 6x2 8x1 5 11 9x2 6 Sealing kits for Maintenance and Servicing Process adaptation Ingold socket H1 Ingold socket H0 8x2 10x1 5 4x2 13x1 5 40x2 5 215 000 420 23x2 20x2 21x2 20x2 5 20x2 5 6x2 8x1 5 11 9x2 6 Process adaptation Ingold socket H0 see order code Process wetted gaskets Rinse wetted gaskets ...

Page 46: ...me Serial number Included accessories Knick Elektronische Messgeräte GmbH Co KG Beuckestraße 22 14163 Berlin Germany Phone 49 0 30 801 91 0 Fax 49 0 30 801 91 200 E mail knick knick de Internet www knick de The product being returned is new unused or has not been exposed to hazardous substances The product has been exposed to hazardous substances Please preferably state the classification of the h...

Page 47: ......

Page 48: ...Knick Elektronische Messgeräte GmbH Co KG Beuckestr 22 14163 Berlin Germany 20200619 2020 Subject to change without notice 097334 ...

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