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Sivu 9 / 18 
 

7.

 

OPERATING THE ROAD GRADER 

Before operating the road grader, make sure:  

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the road grader is installed correctly  

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all locking pins are in place  

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hydraulic hoses are connected right and properly 

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hoses are intact  

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there are no oil leaks  

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all functions are working properly  

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learn to operate the road grader in a closed area before actually using the device 

7.1.

 

Operating instructions 

1.

 

Make sure that the attachment and the base machine are compatible in terms of mechanical solutions, 
hydraulics and electricity 

2.

 

The road grader is attached to the towing hook on the base machine. Engage the parking brake. Attach the 
road grader to the base machine. 

3.

 

Turn off the base machine and make sure the parking brake is applied.  

4.

 

Make sure there is no pressure in the base machine hydraulic system. When connecting, always make sure the 
hydraulic connectors are clean and the hoses are intact. 

5.

 

Check carefully the attach

ment’s, the base machine’s and the fitting’s trajectory for collision. Make sure that the 

hydraulic hoses and attachments have enough space. If needed change places of the hoses in the base 
machine. 

6.

 

Stay alert for any abnormal behavior and oil leaks also during driving. 

7.2.

 

Grading adjustmets 

Grader is equipped with a remote controller, which allows to control all actions with one 2-way section valve. Controller, 

it’s fastener and power socket are 

added to the base machine. 

 

Operating the controller: 

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Attach electricity from the base machine with a 3-pin power socket. 

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Turn the controller on with a green START-button (must be done every time the power supply stops). 

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Operate controllers’ buttons simultaneously with the base machine’s directional valve.

 

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When transferring the grader turn off the controller with a red STOP-button. 

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The warning light of the controller lights up 100 hours before the batteries are empty. 

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If there is an error in controller, recode it. 

Functions of the controller (picture 3): 

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Main blades of the grader lift/descent with buttons 1 and 2. When transferring the road grader keep main 
blades all the way up. 

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Main blades

 tilt can be adjusted with buttons 13/14 and 11/12. Use slope pointer to check the slope of the 

grader. 

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Windrow blade lifts/descents with arrow buttons of controller box. When transferring the road grader keep 
windrow spreader all the way up. 

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Windrow blade’s ti

lt can be adjusted 

with buttons 5/6 and 7/8. Windrow’s height depends on the depth of the 

grading. If there is sand coming out of windrow blade, it is too close to the road. Windrow spreader is adjusted 
correctly when rocks come out of windrow blade and transferred material spreads evenly on the road. 

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Width of the windrow blade can be adjusted with buttons 9 and 10. 

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If grader is equipped with side blade, it can be adjusted with buttons 3 and 4. When transferring the road 
grader keep side blades all the way up. 

Summary of Contents for 5030

Page 1: ...Original Operating and maintenance manual Road Grader 5030 ...

Page 2: ...it our webpage www stark fi for the complete product range including new products The manufacturer reserves the right for structural and technical changes without prior notice Therefore some pieces of information given in the manual may have changed after printing this manual Read before use Make sure you know your equipment before you start using it Equipment may be operated only by an individual...

Page 3: ...chine 8 7 OPERATING THE ROAD GRADER 9 7 1 Operating instructions 9 7 2 Grading adjustmets 9 7 3 Adjusting the blades 11 7 4 Detaching the road grader 12 7 5 Accessories 12 8 MAINTAINING THE ROAD GRADER 13 8 1 General safety precautions for the use and maintenance 13 8 2 Minimum requirements of the base machine 13 8 3 Tightening torque 13 8 4 Daily maintenance 14 8 5 Maintenance after every 10 hour...

Page 4: ...tie 2 73100 LAPINLAHTI Finland tel 358 17 731 565 Declares that the above mentioned equipment meets the provisions of Directive 2006 42 EC on machinery and where applicable comply with the standards SFS EN ISO 12100 1 SFS EN ISO 12100 2 SFS EN 1050 The person authorized to compile technical documentation Lassi Mehtonen Managing director Kaskenviertäjäntie 2 73100 Lapinlahti FINLAND ...

Page 5: ...te travel speed other traffic people and animals danger zones and objects that block your view children use of turn signal when driving NEVER use the machine if there is someone in the danger zone NEVER go under the attachment During maintenance the hydraulics of the base machine MUST be turned off The base machine MUST also be turned off and the parking brake MUST be applied The equipment must be...

Page 6: ...the serial number of your road grader Product and model _______________________________Serial number___________________________________ 4 2 Maintenance services When replacing parts use original manufacturer spare parts only By using original spare parts you ensure dependable operation of the road grader and comply with the warranty policy To facilitate the supply of spare parts always inform the ...

Page 7: ...18 5 MAIN PARTS OF THE ROAD GRADER Picture 2 Main parts of the road grader 1 Frame of the road grader 2 Shaft of the windrow spreader 3 Front wing 4 Middle wing 5 Back wing 6 Windrow spreader 7 Lift arm 8 Box ...

Page 8: ...the use of the base machine 1 Make sure that the attachment and the base machine are compatible in terms of mechanical solutions hydraulics and electricity 2 The road grader is connected to the tractor s towing hook and hydraulic system 3 Turn off the base machine engage the parking brake and release pressure from the hydraulic jacks 4 Connect the grader to the base machine s towing hook and move ...

Page 9: ...tion valve Controller it s fastener and power socket are added to the base machine Operating the controller Attach electricity from the base machine with a 3 pin power socket Turn the controller on with a green START button must be done every time the power supply stops Operate controllers buttons simultaneously with the base machine s directional valve When transferring the grader turn off the co...

Page 10: ...Sivu 10 18 Picture 3 Functions for remote controller and controller box ...

Page 11: ... be adjusted three times Each time there will be about 45 mm wear edge on the blade First when the blade is new it is in the position of picture 5 When the blade edge wears out it is lowered and attached from the upper holes of the blade picture 6 Next time the blade is turned and again attached from the lower holes picture 7 When the blade edge wears out again it is lowered by attaching it from t...

Page 12: ...reader must be secured to upwards stance with e g a cargo strap Turn off the base machine and remove pressure from the hydraulic hoses This facilitates the re installation Disconnect the hydraulic quick connectors and sockets and protect them Start the tractor and remove the blade assembly from the tractor hook up 7 5 Accessories The following accessories are available for the road grader Flat pin...

Page 13: ...people in the working area 8 2 Minimum requirements of the base machine Minimum weight of 6 000 kg With wireless controller 1 x 2 way hydraulic valve 7 pin trailer light plug 3 pin power socket Towing hook The road grader is attached to the towing hook of the base machine 1 Attach the road grader to the base machine and move the tractor arms to lower position 2 Turn off the base machine engage the...

Page 14: ...icate marked components see a later section for instructions Check the bolts for tightness table 1 8 6 Maintenance after 50 hours or weekly Check the bolts for the tightness table 1 Lubrication recommended quality NLGI 2 grade grease or equivalent see a later section for instructions Check the mechanical condition of the road grader for distortion or rupture Check the drawbar eye for wear and tear...

Page 15: ...3 Hydraulic cylinder of the wheel rack 4 Pegs of the wheel rack 5 Wheel s brake pole 6 Fastener peg of the windrow spreader 7 Hydraulic cylinder of the windrow spreader s support wheel 8 Pole of the extension blade 9 Fastener peg of the windrow spreader Picture 9 Lubrication points Picture 10 Lubrication points ...

Page 16: ...Sivu 16 18 Picture 11 Lubrication points ...

Page 17: ...nd adjusted by the manufacturer Any alterations or modifications to the hydraulic system are on the sole responsibility of the client 9 1 10 hose hydraulics 1 Cover plate 2 Side blade 3 Main blade 4 Windrow 5 Frame rack 1 6 Free rotation 7 Frame rack 2 8 Windrow extension 9 Windrow rack 1 10 Windrow rack 2 Figure 1 10 hose hydraulics ...

Page 18: ...as travel and waiting hours daily allowances travel expenses or costs arising from detaching and reinstalling the equipment The manufacturer does not compensate for indirect costs caused by repairs during the warranty period such as lost working hours Original parts replaced during the warranty period shall remain with the manufacturer The client must keep the damaged parts for six 6 months unless...

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