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Part# 2M-4497-2 10/05 RB

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

   ALL:
*

 Pop-Up Toasters

*

 Butter Dispensers

*

 Pretzel Merchandisers

*

 Pastry Display Cabinets

*

 Nacho Chip Merchandisers

*

 Accessories of any kind

*

 Sneeze Guards

*

 Pizza Ovens

*

 Heat Lamps

*

 Pumps

Visit our Website at: 

www.star-mfg.com

 

Email: [email protected]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition.

However, there are instances in

which the unit may be damaged in transit.  In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable 

(see below)

should be taken to the closest Star service agency, transportation prepaid.

>

Star will not assume any responsibility for loss of revenue.

>

On all shipments outside the United States and Canada, see International Warranty.

*

The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.

*

The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.

*

  The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care.  This warranty does not apply if damage occurs to

    Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners.  This warranty does not apply to the
    “non-stick” properties of such materials.

>

This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.

>

This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.

>

This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.

>

This warranty is not valid on Conveyor Ovens 

unless

 a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

1.

Travel time and mileage rendered beyond the 50 mile radius limit

 2.

Mileage and travel time on portable equipment 

(see below)

 3.

Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

 4.

Installation  of  equipment

 5.

Damages due to improper installation

 6.

Damages from abuse or misuse

 7.

Operated contrary to the Operating and Installation Instructions

 8.

Cleaning of equipment

 9.

Seasoning of griddle plates

10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, &

installation OR created by acts of God

*

The Model 510FD Fryer.

*

The Model J4R, 4 oz. Popcorn Machine.

*

 The Model 518CMA & 526CMA Cheese Melter.

*

The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.

*

The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.

*

All Hot Dog Equipment 

except Roller Grills & Drawer Bun Warmers.

*

All Nacho Cheese Warmers 

except Model 11WLA Series Nacho Cheese Warmer.

*

All Condiment Dispensers 

except the Model HPDE, & SPDE Series Dispenser.

*

All Specialty Food Warmers 

except Model 130R, 11RW Series, and 11WSA Series.

*

All QCS/RCS Series Toasters 

except Model QCS3 & RCS3 Series.

Summary of Contents for 404D

Page 1: ...1 DEEP FAT FRYER MODEL 404D 615FD 630FD Installation and Operation Instructions 2M Z6601 Rev E 11 5 05 630FD 615FD ...

Page 2: ...n information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase date in the area below and have it ready when you call t...

Page 3: ...U Rating 30 000 HR Natural Propane Gas Connection 3 8 1 cm N P T Female Approximate weight installed 64 Lb s 29 kg shipping 75 Lbs 34 1 kg Dimensions 12 Width 25 1 8 Depth 23 3 8 Height 30 5 cm Width 64 cm Depth 59 cm Height 630FD Type Gas Fryer BTU Rating 70 000 HR Natural 65 000 HR Propane Gas Connection 1 2 2 cm N P T Female Approximate weight installed 110 Lb s 50 kg shipping 118 Lbs 54 kg Dim...

Page 4: ...ppliance should conform to the NATIONAL FUEL GAS CODE ANSI Z223 1 LATEST EDITION AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN CGA B149 1NATURALGASINSTALLATIONCODEORCAN CGA B149 2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE WARNING Improper installation adjustment alteration service or maintenance can cause propert...

Page 5: ...to be connected to existing piping it shall be checked to determine if it has adequate capacity Joint compound pipe dope shall be used sparingly and only on the male threads of the pipe joints Such compounds shall be resistant to the action of L P gases WARNING Any loose dirt or metal particles which are allowed to enter the gas lines on the appliance will damage the automatic valve and affect its...

Page 6: ... or increase pilot flame Flame must surround thermocouple tips by approximately 1 2 1 2cm 4 Replace slotted screw cap tightly to prevent gas leakage THERMOSTAT RECALIBRATION 1 To determine whether or not the thermostat should be recalibrated use an accurate thermometer located approximately in the center of the kettle with the bulb 1 2 4cm below the top of the fat 2 Set thermostat to 350 F 177 C an...

Page 7: ...sition will turn off the electric current which closes the gas valve With the fat in the kettle Note On models 615FD 630FD solidfatmustbecarefullypacked to the sides and bottom of the kettle turn the thermostat knob to 200 F 93 C 6 CRUMB TRAY Model 615FD 630FD Place the crumb tray in the kettle when the fat has melted BASKET RACK Model 404D Place the rack before adding fat 7 Turn the thermostat kn...

Page 8: ...TDOWN Turn valve knob to OFF position CAUTION DO NOT ATTEMPT TO FORCE THE RESET BUTTON OR KNOB ON THE VALVE CONTROL UNDER ANY CIRCUMSTANCES GENERAL MAINTENANCE TIPS 1 DO NOT fire empty kettle or with fat or oil beneath the minimum level indicator 2 DO NOT fry foods in excess of 385 F 196 C 3 DO NOT overfill your fry kettle 4 DO NOT allow burned crumbs to accumulate 5 DO melt solid fat or shortening ...

Page 9: ...ntacts the skin Hot oil is flammable Keep open flames away from hot oil and its vapors Never allow water or ice to get in hot oil IT CAN EXPLODE WARNING ENVIRONMENT Keep your floors clean and free of grease and all other substances so no one slips accidentally and contacts the hot fryer Keep areas and filters clean above your fryers Oil soiled lint or dust can ignite easily and flames will spread rapid...

Page 10: ...o long at too low temperatures One answer to both problems is exact control of heat so that fat neither smokes up nor soaks up Of course no fat keeps forever Not only heat but air and moisture salt particles and crumbs of food work to break it down But you can slow up fat de terioration by maintaining proper temperatures and by draining your kettle filtering or straining the fat once or twice a day...

Page 11: ...lops Breading 350 4 Shrimp Batter Some prefer soaking 1 2 hour in cold seasoned milk 350 3 Smelts Breading Cut spinal cord several 350 4 places to prevent curling MEATS Chicken Fried Steak Breading Sever all connecting membranes at one inch intervals to prevent curling 360 3 4 Cutlets Breading 350 3 4 Chops Breading 340 3 4 Meat Balls Breading or rolled in flour 340 4 6 Brains Breading 340 3 5 VEGE...

Page 12: ...anty does not apply to the non stick properties of such materials This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts and ninety 90 days on labor This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Servic...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...ETTLE ASSY 14 E4 Z0086 1 PANEL RIGHT 15 E4 404032 1 TRIM FRONT ASSY 16 2B 404022 2 BASKET ASSY 17 E4 401043 1 BASKET RACK ASSY 18 2C 2555 5 ACORN NUT 8 32 19 2C H8670 5 WASHER 8 INT TOOTH 20 E4 Z0446 1 HANGER BASKET 21 E4 404043 1 COVER FLUE ASSY 22 E4 Z0562 1 BAFFLE FLUE 23 E4 Z0048 1 FLUE BACK 24 E4 Z0049 1 PANEL BACK 25 F2 9173 4 SPACER THERMOSTAT BULB 26 E4 9074 4 CLAMP THERMOSTAT BULB 27 E4 4...

Page 16: ...16 ...

Page 17: ...R PANEL 615FD E6 Y9879 1 DOOR PANEL 630FD 15 2A Y1255 3 ORIFICE NAT 52 615FD 2A 7756 3 ORIFICE LP 63 615FD E6 Y9943 6 ORIFICE NAT 50 630FD 2A 9368 6 ORIFICE LP 61 630FD 16 E2 215024 3 6 BURNER 615FD 630FD 17 E6 Y9650 1 DOOR LINER 615FD E6 Y9880 1 DOOR LINER 630FD 18 2A Y9925 2 4 SCREW 615FD 630FD 19 2C Z3658 1 CLIP TUBE 20 E4 404033 1 DRAIN FITTING 21 2B 115775 1 BASKET RIGHT 615FD 2B 115774 1 BAS...

Page 18: ...OM ASSY 615FD E6 630020 1 BOTTOM ASSY 630FD 38 2C Y7565 4 NUT 3 8 16 39 2A Z5942 4 LEG 4 40 E1 615021 1 BOTTOM FRONT ASSY 615FD E6 630019 1 BOTTOM FRONT ASSY 630FD 41 2G 5886 1 BAG FILTER 42 E6 Y9951 1 SHIELD VALVE 43 2J 7961 1 E Z LIGHTER ROD 44 2J Y9977 1 LPT PRESSURE REGULATOR OPTIONAL FOR PROPANE 45 E6 Y9620 1 BAFFLE BOTTOM 615FD E6 Y9878 1 BAFFLE BOTTOM 630FD 46 E6 Y9043 1 DEFLECTOR FLAME 630...

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Page 20: ......

Page 21: ...de la friteuse pendant que la matière grasse est tiède et non chaude 2 Rincer pour faire disparaître les miettes et tous les résidus qui n adhérent pas 3 Remplir d eau Porter à ébullition et ajouter un nettoyant de friteuse Le temps d ébullition dépendra de l état de la friteuse de 30 minutes à 2 heures ou jusqu à ce que la friteuse soit propre 4 Fermer le chauffage vider et rincer à l eau jusqu à...

Page 22: ...ière grasse soit tiède avant de la fi ltrer Faire glisser le sac fi ltre par dessus l extrémité du raccord de la soupape d évacuation et l attacher en place en faisant un noeud de manière à ce qu il ne glisse pas Placer un réceptacle sous le sac et ouvrir lentement la soupape d évacuation Lorsque la marmite est vide utiliser un petit pot pour verser l huile chaude énergique ment sur des côtés les tu...

Page 23: ...iner le niveau minimum de matière grasse les friteuses de 30 cm ont une capacité de matière grasse de 6 8 kg les friteuses de 60 cm ont une capacité de matière grasse de 13 6 kg Si un corps gras solide est utilisé compacter le corps gras solide soigneusement sur les côtés et le fond de la marmite avant de mettre le bouton de contrôle de la température à la position de marche Modèle 404D Tenir le n...

Page 24: ...rmeture complète RÉGLAGE DE LA VEILLEUSE 1 Ouvrir le panneau de la porte avant 2 Retirer le bouchon à vis fendue à côté de la sortie de gaz de la veilleuse de la soup ape de commande 3 Tourner la vis intérieure vers la droite ou la gauche pour diminuer ou augmenter la fl amme de la veilleuse La fl amme doit entourer les extrémités du thermocouple d environ 1 2 cm 4 Remettre le bouchon à vis fendue f...

Page 25: ...nte ou particule métallique qui pénètre dans les conduites de gaz de l appareil abîme la soupape automatique et affecteront à son fonctionnement En installant cet appareil s assurer que toutes les conduites et tous les raccords sont exempts de saleté interne non adhérente Ne pas enlever le scelle ment avant le raccordement effectif aux conduites d approvisionnement en gaz RACCORDEMENT À LA CONDUIT...

Page 26: ...rant tout essai de pression de ce système à des pres sions d essai de plus de 1 2 PSIG 1 034 ATM Cet appareil doit être isolé du système d approvisionnement en gaz en fermant sa soupape individuelle de fermeture manuelle durant tout essai de pression du système d approvisionnement en gaz à des pressions d essai égales ou inférieures à 1 2 PSIG 1 034 ATM Pour la protection de l utilisateur nous rec...

Page 27: ...s sans communication préalable De telles révisions ne ont pas droit l acheteur aux changements aux améliorations aux additions ou aux remplacements correspondants pour l équipement précédemment acheté ENTRETIEN ET RÉPARATIONS Entrez en contact avec votre agent autorisé local de service pour le service ou l entretien requis Ré férez vous à la liste autorisée de centre commercial équipée d unité Le ...

Page 28: ...26 FRITEUSES A GAZ DE COMPTOIR MODÈLES 404D 615FD 630FD Instruction d installation et d opération 2M Z6601 Rev E 11 05 05 630FD 615FD ...

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