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PBCC85 User

 Manual ◄ 3

TABLE OF CONTENTS

SAFETY SYMBOLS ...............................................................................................................................................4

SAFETY PRECAUTIONS .......................................................................................................................................5

TOOL ANATOMY ....................................................................................................................................................6

SPECIFICATIONS & ACCESSORIES ....................................................................................................................7

OPERATION ...........................................................................................................................................................8

REPLACING THE BLADES ...................................................................................................................................9

TROUBLESHOOTING ...........................................................................................................................................10

PBCC85 PARTS ILLUSTRATION ..........................................................................................................................11

PBCC85 PARTS LIST ............................................................................................................................................12

PBCC85 HYDRAULIC BODY ILLUSTRATION ......................................................................................................13

PBCC85 RESERVOIR PARTS LIST ......................................................................................................................14

PBCC85 CUTTING HEAD ......................................................................................................................................15

SERVICING:

 This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure 

recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized 

and certified dealer. Please read the following warning. 

To fill out a product warranty validation form, and for information on your warranty, 

visit www.stanleyinfrastructure.com and select the Company tab > Warranty.

Note: The warranty validation record must be submitted to validate the warranty.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR 

SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN 

AUTHORIZED AND CERTIFIED DEALER.

For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660  and ask for a Customer Service Representative.

Summary of Contents for PBCC85

Page 1: ... 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 81146 1 2018 Ver 1 USER MANUAL Safety Operation and Maintenance PBCC85 CUTTING TOOL ...

Page 2: ......

Page 3: ...c tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning To fill out a product warranty validation form and for information on your warranty visit www stanleyinfrastructure com and select the Company tab Warranty Note The warranty validation record must be submitted to validate the warranty SERIOUS INJURY OR DEATH COULD RESULT...

Page 4: ...y messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potentia...

Page 5: ...able materials or gases Do not use the tool or charge the tool battery in an explosive atmosphere Cutting or severing of body parts is possible if proper procedures are not followed Do not use the tool battery or battery charger for purposes other than what is described in this manual Always keep critical tool markings such as labels and warning stickers legible Contact STANLEY for replacement lab...

Page 6: ...85 CUTTING TOOL The PBCC85 is a battery powered 5 5 ton cable cutting tool with a 3 34 inch guillotine style head The PBCC85 is capable of cutting copper and aluminum up to 1250 MCM and telecom cable up to 3 3 inchs in diameter Cutting Head InteLED Trigger Lock Battery Trigger Pressure Release Cutting Hazard Decal Tool Identification Warning Decal ...

Page 7: ...ge 80 Tool Cycle Time 9 Seconds Battery Type DEWALT 20V Max 5 amp hour Tool Weight 19 9 Lbs Tool Length 22 8 Inches Maintenance Interval 15 000 Cycles ACCESSORIES 5 Amp hour Lithium Ion Battery DC205 5 Amp hour Lithium Ion Battery 2 pack DCB205 2 120V AC Charger DCB115 12V DC Charger DCB119 Note Only use battery chargers recommended by STANLEY Bucket Bag BB01 SPECIFICATIONS ACCESSORIES ...

Page 8: ...he cable 4 Release the trigger lock Press and hold the trigger until the cable is cut Press and hold the pressure release to open the cutting head Note Release the trigger to immediately stop the tool Press the pressure release at any time to open the jaws 1 2 3 4 Head Pin Pressure Release DO NOT put fingers hands or other body parts between the cutting head Serious injury will result ...

Page 9: ... has developed full hydraulic pressure during the cut Red The tool did not develop full pressure during the cut You may need to cycle the tool again CHECKING BATTERY CHARGE 75 100 Charged 51 74 Charged Less than 50 Charged Charge Battery Battery Charge Button REPLACING THE BLADES DO NOT install or change blades while the battery is connected to the tool Disconnect the battery BEFORE installing or ...

Page 10: ...he battery is charged Disengage the trigger lock The InteLED flashes yellow when I activate the tool The maintenance interval is about to elapse Have the tool serviced as soon as possible The tool repeatedly give me bad cuts The InteLED flashes red after every crimp Ensure the battery is fully charged Ensure the blades are in good condition If problem persists have the tool serviced as soon as pos...

Page 11: ...85 User Manual 11 PBCC85 PARTS ILLUSTRATION 44 272 135 37 38 37 41 43 120 264 265 50 115 130 155 156 263 48 136 270 47 42 49 119 118 46 113 64 93 94 89 98 250 253 252 273 251 102 105 104 101 105 43 103 106 ...

Page 12: ... By DE WALT Label Left 104 91635 1 Powered By DEWALT Label Right 105 91636 2 InteLED Label 106 ZSETPD349 1 Cutting Hazard Label 113 J2550300 1 O Ring 115 VAV05CV005 1 Screw 118 AGEM4 25 1 Elastic Pin 119 AGEM2 5 26 1 Elastic Pin 120 37016DUB 2 Blade 130 JAE3940180 1 Anti extrusion Ring 135 ACKR0204 1 Grooved Pin 136 91465 1 Strap Ring 155 JAE4500125 1 Anti extrusion Ring 156 J3740180 1 O Ring 250 ...

Page 13: ...rclip 69 J0720190 1 O Ring 71 BILL04 76 1 Ball 73 J0290178PU70 1 O Ring 76 J4300200 1 O Ring 77 JAE0500100 1 Anti extrusion Ring 82 JSR1927205 1 Wiper Ring ITEM P N QTY DESCRIPTION 83 R1B12 30 08Z 1 Ball Bearing 95 VIV08TT008 2 Screw 96 VAV06TT008 1 Screw 118 77030 1 Spring 119 77016 1 Sliding Part 125 BILL03 175 1 Ball 256 77803 1 Release Device 257 77805 01 2 Delivery Valve Unit 258 77806 01 1 S...

Page 14: ... BILL04 76 2 Ball 74 J0640190 2 O Ring 75 91576 1 Metal Clamp 78 JAE0700150 2 Anti extrusion Ring 80 J0420250 1 O Ring 81 ZBINA420 1 Magnet Pin 85 VAR04W 1 Washer 86 91232 1 Release Trigger 90 VAE04 1 Nut 97 VAV08BP008 2 Screw 71 90 85 68 86 25 97 97 71 81 80 74 78 78 74 13 7 75 2 263 262 254 ITEM P N QTY DESCRIPTION 254 92884 07 1 Overload Valve 262 77851C 1 Bodies Connector 263 77852 DEW 1 Relea...

Page 15: ...nter Blade 5 37012DUB 2 Slide Away 6 37018DUB 1 Sleeve 7 37037DUB 1 Stop Plate 8 37025 01 1 Locking Pin 9 37011DUB 2 Crossbar 10 AGEM5 20 2 Elastic Pin 11 VAV04PF 1 Ball Headed Dowel 12 37031DUB 2 Dowel 13 VAE08HBZ 4 Nut 14 AAET10 2 Circlip 15 37016DUB 1 Blade ITEM P N QTY DESCRIPTION 16 37017DUB 1 Pin 17 VAR08WZ 4 Washer 18 VAV08HB030 4 Screw 19 VAV08HC020 6 Screw 24 37805C 1 Handle Unit ...

Page 16: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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