Stanley MC521 Pro Page 10 Installation And Operation Manual Download

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MC521 PRO Control Box

8 Document # 204090 REV D • www.stanleyaccess.com • 1.800.7.ACCESS

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03.23.2017

Wiring the Operator for Required Handing (Magic-Force Operators)

Note

: Operator cams are factory-set for right hand operation.

• Refer to Figure 4, and DETERMINE door handing.

• CONNECT encoder cable adapter 415001 from encoder to control box encoder 1 and encoder 2 connectors,

if applicable.

• CONNECT operator harness from close speed module to control box motor 1 and motor 2 connectorsm,

if applicable

Wiring the “ON/OFF/HOLD OPEN” Switch and Power Switch

• Refer to Attachments 2, 3, or 4 and CONNECT “ON/OFF/HOLD OPEN” switch wiring as follows:

TB2 Terminal

Connection

Switch Wire Color

Hold Open

Yellow

Common

Orange

Automatic On

Violet

•  SET “POWER” switch to “OFF.”
•  CONNECT “POWER” switch harness 516857-1 to power harness 415000.
•  CONNECT line connect harness 412544 to power harness 415000.

Wiring the Door Activation or Safety Device

Note

: Attachments 2, 3, 4 and 5 illustrate typical wiring for various devices. Though the specific device may not be

shown, this attachment can be used as a general guide. Specific wiring instructions from the manufacturer must

also be consulted.

• Refer to Attachment 2, 3, 4, 5, and applicable manufacturer’s instructions, and CONNECT door activation

or safety device.

LEFT HAND

DOOR

OPENING

MOTION

RIGHT HAND

Figure 4. Door Handing

Summary of Contents for MC521 Pro

Page 1: ...n Product Information Bifold Swing Accessories Operators Drives Sensors Slide Class 2 Controls Panels Hardware Tech Tip Classification Adjustment Customer Complaints FAQs Retrofit Upgrade Instructions Installation Clarifications Service Design Change Description Release Action Level 1 Does not impact maintenance or operation of door Only Safety Liability and Engineering need to sign Level 2 Full s...

Page 2: ...ttached is the revised MC521 Pro Controller Manual MC521 Pro Control Box for Swing and Bifold Doors Installation and Operation Manual 204090 rev D Included in the revised manuals are the following Settings for Monitored Presence Sensors Updated Wiring Diagrams including monitored presence sensors Android MC521 Toolbox Troubleshooting enhancements for monitored presence sensors Android MC521 Toolbo...

Page 3: ... by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries could result in the awarding of statutory damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved MC521 PRO CONTROL BOX SWING AND BIFOLD DOORS Installation and Operation Manual ...

Page 4: ...s and Functions 3 Wiring Instructions 4 Evaluate Power Requirements 4 Connecting Main Power Wiring 4 Connecting Breakout Status Signal Wiring Magic Swing Operators 4 Connecting Breakout Status Signal Wiring Magic Force Operators 6 Wiring the Operator Switch Module Magic Force Operators 7 Wiring the Operator for Required Handling Magic Force Operators 8 Wiring the On Off Hold Open Switch and Power ...

Page 5: ...ing Speed Adjustment On Magic Force operators a dual adjustment closing speed control with two rheostats permits independent adjustment of door closing speed and closing check speed On Magic Swing operators provisions are provided for the installation of an optional single adjustment closing speed control Open Check Speed Adjustment Permits adjustment of door open check speed Torque Adjustment All...

Page 6: ...ation inside the header DRILL a second hole for a No 8 screw INSTALL power line harness 412544 ring terminal and star washer onto the No 8 screw provided and FASTEN screw star washer and ground wire to header Using the wire nuts provided CONNECT power line harness 412544 to electrical service as follows CONNECT power pigtail assembly black wire to black line service wire CONNECT power pigtail asse...

Page 7: ... 9 and 10 of control box connector TB3 Using a wire nut CONNECT remaining wire from first operator to remaining wire on second operator VERIFY breakout status breakout cam is properly set as follows a Refer to Figure I and visually INSPECT cams for proper setting b UNPLUG TB3 from control box Note When checking breakout status switch continuity the switch is first checked with the door closed then...

Page 8: ...INSTALL one breakout status switch wire from second operator to terminal 10 of control box connector TB3 c CONNECT remaining two yellow breakout status switch wires together with a wire nut VERIFY breakout status breakout cams are properly set as follows a Refer to Figure 2 and visually INSPECT cams for proper setting b UNPLUG TB3 from control box NOTE When checking breakout status switch continui...

Page 9: ... the breakout direction and HOLD door at approximately the negative 3 deg position f Using a multimeter CHECK continuity between TB3 terminals 9 and 10 and ENSURE there is an open circuit g RELEASE door h PLUG TB3 into control box Wiring the Operator Switch Module Magic Force Operators Refer to Attachment 2 or 3 as applicable and CONNECT switch module harness 413791 to dual adjustment closing spee...

Page 10: ...ble Wiring the ON OFF HOLD OPEN Switch and Power Switch Refer to Attachments 2 3 or 4 and CONNECT ON OFF HOLD OPEN switch wiring as follows TB2 Terminal Connection Switch Wire Color 1 Hold Open Yellow 2 Common Orange 3 Automatic On Violet SET POWER switch to OFF CONNECT POWER switch harness 516857 1 to power harness 415000 CONNECT line connect harness 412544 to power harness 415000 Wiring the Door...

Page 11: ...k Wiring Sensors Note Refer to Attachment 2 3 4 or 5 as applicable for wiring connections Wiring Bodyguard T Note The Bodyguard T does not require a lockout relay for use with the MC521 PRO control box The MC521 PRO control box generates the data signals for door open closing and closed positions Refer to Attachment 5 as applicable for wiring connections Program the Bodyguard T Relay Output to 1 W...

Page 12: ...ce Warning To prevent injury to personnel and damage to equipment the following settings must be made before using the door Note The following steps provide instructions for tuning the MC521 PRO controller using the Hand held device MC521 PRO application software is required The screen shots are for reference only and may vary from device to device 4 Step 1 Select MC521 PRO Toolbox from the list o...

Page 13: ...nfiguration is needed press CONFIGURE DOOR Step 6 Configure additional settings and press UPDATE after each setting has been changed Once completed press BACK to return to the Main Selection menu Motor 1 and Motor 2 have independent settings Step 7 Press BEGIN AUTOCONFIGURE Step 8 Press NEXT Step 9 Put Function switch to Hold Open momentarily and then back to Closed Step 10 If the door requires ad...

Page 14: ...K to return to the Main Selection menu Door must be cycled to Full Open for changes to be stored in permanent memory Step 12 If the door is not operating correctly press TROUBLESHOOTING to enter the Trouble shooting menu Step 13 View the I O grid to verify the sensors and inputs Dark indicates input output contact is closed Light indicates input output contact is open Gray never changes Step 14 Pr...

Page 15: ...UE is selected the display indicates the STATUS CODE 4 To show the INDEX and VALUE To show the INDEX hold ENTER Once ENTER is released the display will show the VALUE of that INDEX 5 Read the descriptions entirely before performing each step Check the INDEX and VALUE after each step 6 To store changes in permanent memory Cycling door open one time will store changes 7 To lock keypad Lock keypad by...

Page 16: ...ave at value of 00 ABBREVIATIONS DM Door Mounted Sensors OHP Overhead Presence Sensor ACT Activation Side Presence Sensor STL Stall Presence Sensor SAF Safety Presence Sensor 11 Safety Logic INDEX 11 00 to 15 00 Sensor 01 Sentrex 02 Carpet 03 Carpet 12 Sec 04 Non Monitored Bi Fold 05 Monitored DM OHP ACT STL SAF both single pair 06 Monitored DM OHP Dual Egress STL ACT STL SAF 07 Monitored OHP Phot...

Page 17: ... Dual Motor 07 Magic Force Door Style Single Motor Low Energy 08 Magic Force Door Style Dual Motor Low Energy 09 Bifold door style Single Motor 10 Bifold door Style Dual Motor Description Index API Mode Specific Door Operational Values These depend upon the mode selected 00 89 Reserved 90 95 Command Restart FIS Entering 01 will cause FIS to restart 96 Reserved 97 Command RESTART AUTOCONFIGURATION ...

Page 18: ...ription Defaults Low Energy Full Energy 00 05 35 Open speed revolutions per second 06 25 01 03 12 Check speed revolutions per second 04 04 02 05 40 Stall speed percent of PWM counts 15 15 03 00 99 Open check length 20 45 04 00 99 Magic Touch sensitivity 00 OFF 01 99 sensitivity 01 max sensitivity 00 00 05 01 99 Magic Touch hold open time 25 sec max 99 22 16 06 01 99 Hold open delay in percent 25 s...

Page 19: ...M ACT ACT both single pair 09 Monitored OHP Bi Fold SAF 10 Monitored DM ACT STL both single pair 11 Two OHP Monitored Bi fold SAF Bi Fold Swing 12 Monitored Hub Based Sensors ACT STL 13 Swing Guard T 14 Monitored DM Stall OHP both single and pair STL SAF 15 Monitored DM Stall OHP Dual Egress STL SAF 00 00 12 00 01 2S Operation 00 OFF 01 ON 00 00 13 01 60 Obstruction Time percent 60 1 5 seconds 20 ...

Page 20: ...9 sensitiv ity 01 max sensitivity 00 00 25 00 99 Magic Touch hold open time 25 sec max 99 22 16 26 00 99 Hold open delay in percent 25 sec max 99 21 05 27 05 75 Open torque percent of full torque 25 75 28 05 75 Check torque percent of full torque 25 40 29 05 75 Stall torque percent of full torque 25 25 30 00 20 Open Check Boost transition speed between braking and check 09 12 31 00 01 Sensor Off M...

Page 21: ...length error cycle door to clear or re FIS db Output Control 33 System Error 34 Internal Communication Error Type 1 35 Motor Drive Failure 36 Internal Communication Error Type 2 Table 7 Door States Door State Description 00 Door State is Closed 02 Door State is Opening 04 Door State is in Open Check 06 Door State is Full Open 09 Door State is in Close Check 15 Door State is in Open Stop 16 Door St...

Page 22: ...k speed rheostat also affect closing speed Closing speed must always be checked after adjusting close check speed f ADJUST CLS close speed rheostat Caution To prevent motor overheating and premature motor failure stall speed must not be set too high g ADJUST stall speed h ADJUST torque i ADJUST time delay Warning The Magic Touch time delay must be set to at least 5 seconds to ensure compliance wit...

Page 23: ...PRO control box used with Magic Swing Magic Force and Bifold operators Table 8 Spare Parts Description Part Number MC521 PRO Controller and 4 terminal blocks 314117 MC521 PRO Controller Manual 204090 Power and Function Switch Assembly 8 feet 516857 1 Power and Function Switch Assembly 15 feet 516857 2 Harness Encoder Handing 413767 Harness Line 412544 Harness Power 18 inch 415000 Harness Phone Cor...

Page 24: ...3 4 5 6 7 8 9 10 N C RED GREEN WHITE 1 2 3 4 5 6 7 8 WIRE HARNESS CONNECTOR SEEN FROM WIRES SIDE TWO WIRE HARNESS TERMINATED BY TWO COMM MATE N LOCK RECEPTACLE CONTACTS COM N O TB3 AUX SWITCH N C COM N O AUX SWITCH BREAKOUT STATUS WIRING SINGLE DOOR BREAKOUT STATUS WIRING DUA L DOOR N C COM N O AUX SWITCH OPERATOR NO 1 OPERATOR NO 2 3 5 5 3 1 2 3 4 5 6 7 8 9 10 TB3 1 2 ATTACHMENTS 5 Attachment 1 B...

Page 25: ...ccess com Document 204090 REV D 23 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 2 Magic Force Wiring Diagram MC521 PRO Sheet 1 of 1 ...

Page 26: ...800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 3 Magic ForceWiring Diagram MC521 PRO With Power Close Option Sheet 1 of 1 ...

Page 27: ...ccess com Document 204090 REV D 25 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 4 Magic Swing Wiring Diagram MC521 PRO Sheet 1 of 1 ...

Page 28: ...om 1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 1 of 14 OHP1 DMS1 DMA1 ...

Page 29: ...ocument 204090 REV D 27 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 2 of 14 OHP1 DMS2 DMA2 DMA1 DMS1 ...

Page 30: ... 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 3 of 14 OHP2 DMS1 DMA1 DMA2 DMS2 OHP1 ...

Page 31: ...s com Document 204090 REV D 29 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 4 of 14 OHP1 PB PB ...

Page 32: ...ess com 1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 5 of 14 DMA1 ...

Page 33: ...s com Document 204090 REV D 31 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 6 of 14 DMA2 DMA1 ...

Page 34: ...ccess com 1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 7 of 14 ...

Page 35: ...s com Document 204090 REV D 33 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 8 of 14 DMS1 DMA1 ...

Page 36: ...1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 9 of 14 DMA2 DMA1 DMS1 DMS2 ...

Page 37: ...access com Document 204090 REV D 35 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 10 of 14 ...

Page 38: ...ccess com 1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 11 of 14 ...

Page 39: ...s com Document 204090 REV D 37 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 12 of 14 OHP1 DMS1 ...

Page 40: ...m 1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 5 Monitored Sensors Wiring Diagrams Sheet 13 of 14 OHP1 DMS2 DMS1 ...

Page 41: ... Document 204090 REV D 39 Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 5 Monitored Sensors Wiring Diagrams Sheet 14 of 14 OHP2 DMS1 DMS2 OHP1 ...

Page 42: ... 1 800 7 ACCESS Copyright 2017 Stanley Access Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited 03 23 2017 Attachment 6 MC521 PRO Terminal Block Connections TB1 through TB7 Sheet 1 of 1 ...

Page 43: ...ccess Technologies LLC All rights reserved Reproduction in whole or in part without the express written permission of Stanley is prohibited Attachment 7 MC521 PRO Controls and Indicators Sheet 1 of 2 NOTE See next page for indicators and descriptions DETAIL A 9 10 11 12 13 14 15 16 5 6 8 7 17 18 19 SEE DETAIL A JP200 20 ...

Page 44: ...isplay for tune in by push button switches and indicates encoder movement 10 Encoder 1 Connector J300 Connection point for motor encoder No 1 11 Up Pushbutton Switch SW300 Used manual setup and tuning of door when PDA is not available 12 Down Pushbutton Switch SW301 Used for manual setup and tuning of door when PDA is not available 13 Enter Pushbutton Switch SW302 Used for manual setup and tuning ...

Page 45: ... A156 10 American National Standard for Power Operated Pedestrian Doors Critical aspects of the installation for compliance with A156 10 include Guide rail size location and type Control mat size layout molding height active areas and sensitivity Sensor pattern size sensitivity and function Knowing Act guidelines secondary activating zones and double egress swing door requirements Entrapment prote...

Page 46: ...ng is mandatory See Main Power Wiring instructions and Wiring Diagrams in this guide for grounding techniques Permanent wiring is to be employed as required by the National Electrical Code and or local codes Connection of external devices is shown in the wiring diagrams and terminal block layouts elsewhere in this guide Refer to these figures for proper wiring of external devices to ensure complia...

Page 47: ...tes for TB2 Hold Open OFF Auto ON One Way TB2 1 TB2 3 TB2 5 TB1 8 Data Output for Overhead Presence Sensor Dark door open TB3 4 Stall Input Dark detecting TB3 8 TB4 8 Safety Input Dark detecting TB3 9 Breakout Input Dark no breakout TB4 4 TB4 9 OperateSensorInput PushPlateInput connectedinternally Dark detecting TB4 8 TB3 8 Safety Input Dark detecting TB4 9 TB4 4 PushPlateInput OperateSensorInput ...

Page 48: ...or Hold Open in order to use the Output Control Mode Output Control Mode can also be used when the MC521 Pro control box is in A0 1 Select TROUBLESHOOTING on the Main selection menu 2 Press and hold the output that is to be controlled TOGGLE PULSE should appear The Output Control Mode is enabled when the Red LED indicator is ON 3 Press TOGGLE or PULSE In 1 second the output will change state or pu...

Page 49: ...gic Touch hold open time HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 06 Hold open delay HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 07 Open torque percent of full torque 25 75 25 75 25 75 25 75 08 Check torque percent of full torque 25 40 25 40 25 75 25 75 09 Stall torque percent of full torque ...

Page 50: ...Full Energy Low Energy Full Energy 20 Open speed revolutions per second 9 35 09 25 21 Check speed revolutions per second 5 7 05 5 22 Stall speed percent of PWM counts See Attachment 11 23 Open check 20 35 20 45 24 Magic Touch sensitivity 00 00 00 00 25 Magic Touch hold open time HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 26 Hold open delay HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 27 Op...

Page 51: ... sensitivity 00 00 00 00 05 Magic Touch hold open time HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 06 Hold open delay HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 07 Open torque percent of full torque 25 75 25 75 08 Check torque percent of full torque 25 40 25 75 09 Stall torque percent of full t...

Page 52: ...of PWM counts See Attachment 11 03 Open check 40 45 25 45 04 Magic Touch sensitivity 00 00 00 00 05 Magic Touch hold open time HH 55 KP 22 HH 40 KP 16 HH 55 KP 22 HH 40 KP 16 06 Hold open delay HH 55 KP 22 HH 15 KP 06 HH 55 KP 22 HH 15 KP 06 07 Open torque percent of full torque 09 75 11 75 08 Check torque percent of full torque 20 40 25 75 09 Stall torque percent of full torque 25 25 25 25 10 Ope...

Page 53: ...25 01 Check speed revolutions per second 05 08 02 Stall speed percent of PWM counts See Attachment 11 03 Open check 23 45 04 Magic Touch sensitivity 00 00 05 Magic Touch hold open time HH 55 KP 22 HH 40 KP 16 06 Hold open delay HH 55 KP 22 HH 15 KP 06 07 Open torque percent of full torque 25 75 08 Check torque percent of full torque 25 75 09 Stall torque percent of full torque 25 25 10 Open Check ...

Page 54: ...iption Heavy Weight Doors 350lbs Low Energy Full Energy 20 Open speed revolutions per second 07 25 21 Check speed revolutions per second 06 05 22 Stall speed percent of PWM counts See Attachment 11 23 Open check 20 45 24 Magic Touch sensitivity 00 00 25 Magic Touch hold open time HH 55 KP 22 HH 40 KP 16 26 Hold open delay HH 55 KP 22 HH 15 KP 06 27 Open torque percent of full torque 23 75 28 Check...

Page 55: ...e is good motion entering and in Open Check is satisfactory When the door braking and motion are under control reduce the Open Check length as desired STALLS during opening without any mechanical reason Continues to stall and seems to happen at the transition from Open Brake to Open Check Increase Obstruction Time from 5 seconds to 1 0 seconds Make small increases to Open Check Boost SPEEDS UP dur...

Page 56: ...Stanley Access Technologies LLC 65 Scott Swamp Road Farmington CT 06032 54 Document 204090 REV D www stanleyaccess com 1 800 7 ACCESS ...

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