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HG80 User

Manual ◄ 17

ITEM

PART

NO.

QTY DESCRIPTION

63

01298

3

LOCKWASHER

64

25907

3

MODIFIED CAPSCREW

65

25414

1

CAUTION STICKER (HG80110B)

25556

1

CAUTION STICKER (HG80120B)

66

01459

2

LOCKWASHER

67

01525

2

CAPSCREW, 3/8-16

×

3/4

68

25914

1

ASSIST HANDLE ASSY

69

20939

1

ROLL PIN

70

00032

2

LOCKWASHER

71

01411

1

O-RING

72

24289

1

PLUG

73

20145

1

STEEL BALL

74

01647

1

O-RING

75

01521

1

CAPSCREW, 1/4-20

×

1

29139

1

SEAL KIT

HG80 PARTS LIST

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Summary of Contents for HG80

Page 1: ... 2014 Stanley Black Decker Inc New Britain CT 06053 U S A 28075 8 2014 Ver 8 USER MANUAL Safety Operation and Maintenance HG80 HYDRAULIC GRINDER ...

Page 2: ......

Page 3: ...ATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty recording form must be submitted to validate the warranty SAFETY SY...

Page 4: ...his symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate a potentially ...

Page 5: ...ion at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate the tool with the wheel guard re moved Do not operate a damaged improperly adjusted or incompletely assembled grinder Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the rotat ing wheel Long h...

Page 6: ... the defect is corrected If the grinder is dropped with an abrasive wheel installed the abrasive wheel should be examined thoroughly before use Only use abrasive wheels that comply with ANSI B7 1 ISO 525 603 Check that the maximum rpm operating speed of the abrasive wheel is equal to or greater than the rated shaft speed of the grinder Ensure that the grinding wheel dimensions are com patible with...

Page 7: ...RY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RES...

Page 8: ...BSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT...

Page 9: ... 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters per minute lpm These re...

Page 10: ...1 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 140 F 60 ...

Page 11: ...64 63 and remove the guard front plate 62 and set aside 2 Depress the push lock 45 to lock the spindle Un screw the jam nut 61 Remove the outside flange 60 3 Make sure blotters or labels remain on the grind ing wheel Install the grinding wheel onto the spindle 33 and reinstall the outside flange and jam nut 4 Depress the push lock and tighten the jam nut Only tighten sufficiently to prevent slippa...

Page 12: ...al seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result Always keep critical tool markings such...

Page 13: ...source for proper oil temperature Bypass cooler to warm oil or provide cooler to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250psi 145 155 bar Hydraulic motor worn Inspect repair or replace Flow control malfunctioning Have flow control serviced at an authorized Stanley service center Grinder operates too fast Flow control malfunctioning Have flow control and ...

Page 14: ...0 gpm 38 lpm Porting 8 SAE O ring Couplers HTMA EHTMA Flush Face Type Male Female Hose Whips Yes Weight with whip hoses couplers 14 1 lb 6 40 kg Overall Length 23 inches 58 4 cm Overall Width 10 inches 25 4 cm Overall Height 10 5 inches 26 7 cm RPM 6000 Max Maximum Fluid Temperature 140 F 60 C ACCESSORIES Grinding Wheel Norton Norzon IV 8 inch dia 1 inch wide 5 8 arbor 28598 SPECIFICATIONS ...

Page 15: ... 6 7 8 13 2 14 15 6 16 2 12 9 9 39 40 41 43 38 37 36 35 34 33 32 42 44 45 46 47 49 48 52 53 54 62 63 64 51 68 65 66 67 50 58 56 57 61 60 59 55 70 70 69 75 35 74 71 72 73 14 16A USED ON MODELS HG80113 AND HG80123 ONLY 15 5 OR DRIVE GEAR OR IDLER GEAR DEPENDING ON MODEL HG80 PARTS ILLUSTRATION ...

Page 16: ...1 TORSION SPRING 19 01851 1 ROLL PIN 20 00114 2 ROLL PIN 21 27442 1 THUMB TRIGGER 22 04097 1 COIL SPRING 23 01211 2 O RING 5 8 3 4 1 16 013 90D 24 28595 1 DIPPED VALVE BODY 25 01605 2 O RING INCL W 26 ITEM PART NO QTY DESCRIPTION 26 58630 2 HOSE ASSY PARKER 66728 2 HOSE ASSY AEROQUIP 27 03972 1 FEMALE COUPLING PARKER 47436 1 FEMALE COUPLING AEROQUIP 28 03973 1 MALE COUPLING PARKER 47437 1 MALE COU...

Page 17: ...TION STICKER HG80110B 25556 1 CAUTION STICKER HG80120B 66 01459 2 LOCKWASHER 67 01525 2 CAPSCREW 3 8 16 3 4 68 25914 1 ASSIST HANDLE ASSY 69 20939 1 ROLL PIN 70 00032 2 LOCKWASHER 71 01411 1 O RING 72 24289 1 PLUG 73 20145 1 STEEL BALL 74 01647 1 O RING 75 01521 1 CAPSCREW 1 4 20 1 29139 1 SEAL KIT HG80 PARTS LIST ...

Page 18: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com ...

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