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9

INJECTOR TEE

Where the gravity and central heating circuits join
together to return to the Cooker we recommend the
use of an injector tee connection, situated as close
to the unit as possible.  This type of tee encourages
a stable flow of hot water through both circuits and
helps to prevent priority being given to the stronger
flow, which is most commonly the pumped central
heating circuit.  (See fig. 6).

WATER CIRCUIT TEMPERATURE

The return water temperature should be maintained
at not less than 40

o

C so as to avoid condensation on

the boiler and return piping. Fitting a pipe thermostat
to the return from the gravity circuit and wiring it into
the pump control will ensure that no cold water will
be returned from the central heating circuit before
the water from the gravity circuit has warmed up to
the common return pipe and boiler.  If this is not
sufficient to keep the boiler temperatures above the
required minimum, a three-way mixing valve may be
fitted to the flow pipe to divert some hot water
straight back into the return.  Such a valve can be
operated either manually or electrically in
conjunction with a return pipe thermostat.

PIPE THERMOSTAT

Another advantage of fitting a pipe thermostat on the
gravity return is that priority will always be given to
the domestic hot water supply.

FUELS

The Cooker output levels are assessed on standard
House Coal of good quality.  Reduced outputs will
result when fuels of lower calorific values are used.
Wood logs up to 38cm (15”) long are suitable.

All fuels should be stored under cover and kept as
dry as possible prior to use.

SECONDARY AIR PIPE

The Secondary Air Pipe is for use with House Coal,
Timber and Peat Fires only.  It must be removed
when burning Anthracite or other smokeless fuels.

CIRCULATING PUMP

It is recommended that the selected pump be of a
proprietary type and manufacture, and be adequate

to give the required temperature differential between
the flow and return. The pump should be able to
meet the requirements of the system design and be
fitted in a readily accessible position.  It may be
positioned either on the boiler section flow  or the
return, depending on the system design.

Isolating valves (preferably of the keyless type) must
be fitted to the inlet and outlet of the circulating
pump to facilitate service and replacement of pump
without draining the system.

Pipework not forming part of the useful heating
surface should be insulated to help prevent heat
loss and possible freezing, particularly where pipes
are run through roof spaces and ventilated
underfloor spaces. Cisterns situated in areas which
may be exposed to freezing conditions should also
be insulated.

Draining taps must be located in accessible
positions which permit the draining of the whole
system, including the appliance and hot water
storage vessel.  Draining taps should be at least

1

/

2

in. (12.5mm) BSP nominal size and be in

accordance with BS 2879.

The appliance boiler section should be connected to
a cistern water supply, subject to a maximum head
of 18.25m (60ft).

The heating system must be designed (and adjusted
if necessary) to give a temperature differential
across the boiler at full output of 10

o

- 14

o

C (18

o

-

35

o

F).  The use of horizontal pipe runs should be

avoided wherever possible in order to prevent the
collection of air in the system.  If horizontal runs are
unavoidable the pipes should rise upwards in the
direction away from the appliance.

FUEL CALORIFIC VALUE

Anthracite  25 -  50mm

Calorific Value  8.2 kW/KG  =  14,000 BTUS/LB

House Coal  25  -  75mm

Calorific Value  7.2 kW/KG  =  12,300 BTUS/LB

Timber - Firebox Size

Calorific Value  5.0 kW/KG  =   8,600 BTUS/LB

Peat Briquettes -

Calorific Value  4.8 kW/KG  =   8,300 BTUS/LB

Bog Peat -

Calorific Value  3.4 kW/KG  =   6,000 BTUS/LB

Fig. 6

INHIBITORS

We strongly recommend the use of corrosion
inhibitors and anti-freeze solution in the system.
Use only quantities specified by the inhibitor
manufacturer.  Add inhibitor only after flushing
when finally re-filling the system.  Refer to BS 7953.

Injector Tee Samples

Typical Logs

Summary of Contents for Donard

Page 1: ...on The provision of a Central Heating facility requires that the hot water systems involved conform fully to good plumbing practice and established standards INSTALLATION AND OPERATING INSTRUCTIONS The manufacturers reserve the right to make alterations to design materials or construction for manufacturing or other reasons subsequent to publication ...

Page 2: ...er Circuit Temperature 9 23 Pipe Thermostat 9 24 Fuels 9 25 Secondary Air Pipe 9 26 Circulating Pump 9 27 Inhibitors 9 28 Operation 10 29 Lighting The Fire 10 30 Fuelling 10 31 Condensation 10 32 External Riddling 10 33 Ash Removal 11 34 Ash Pan 11 35 Thermostat with Manual Override 11 36 Overnight Burning 11 37 Fire Door Spin Valve 11 38 Ash Door Spin Valve 12 39 Boiler Insulating Plate 12 40 Sum...

Page 3: ...an not be modified to reduce the boiler output while cooking Therefore if cooking is carried out during the summer months then adequate dissipation of the heat produced be allowed for in your central heating circuit to ensure that the hot water within the circuit does not boil 1 Blanking Plate 2 6 Flue Box 3 Trivet 4 Hob 5 Towel Rail 6 Oven Thermometer 7 Main Oven Door 8 Front Cleaning Door 9 Warm...

Page 4: ... sq Meters 353 sq ft Heating plus Domestic Hot Water 30 2 sq Meters sq ft COOKER WEIGHT Net 360Kgs Gross 400Kgs FEATURE METRIC HOT PLATE 560 x 330 ROASTING OVEN 390W x 310H x 406D SIMMERING OVEN 390W x 220H x 406D FIREBOX 220W x 500H x 400D ASHBOX 220W x 200H x 400D FUEL CAPACITY 02 Cu METERS LOG SIZE 380 LONG Note Dimensions stated above may be subject to a slight variation ...

Page 5: ...end that the Cooker be placed on a slab of foamed concrete 7 5 cm 3 or a slab of other insulating material This hearth must extend at least 45 cm 18 to the front and 30 cm 12 to each side CHIMNEY FLUES The chimney should have a cross sectional area of at least 176 sq cm 28 sq ins or an inner diameter of 150mm to 230mm 6 to 10 See fig 1 2 Do not connect to a chimney serving another appliance Always...

Page 6: ...mended fuels keep chimneys and flue ways clear read the operating instructions STANLEY CAST IRON PIPES ARE HIGHLY RECOMMENDED FOR INTERIOR USE DRAUGHT REQUIREMENTS When a draught recorded is over 10 inches W G a draught stabiliser should be fitted Remember a proper flue is necessary for the efficient operation of the Cooker The chimney should be capable of providing a continuous negative pressure ...

Page 7: ... must include a gravity circuit with expansion pipe open to the atmosphere The central heating will normally be pump driven as with other types of boilers In indirect domestic water closed circuit central heating the system is thermostatically controlled by the unit mounted in the ashpit door BOILER OUTPUT High output cannot be maintained unless fuel is being burned at a rate of 4 6 Kg per hour of...

Page 8: ...aper 45 Roasting Tin 46 Oven Shelf 47 Stay Rod 48 Roasting Tin Grid 49 Ashpan Lifter 50 Towel Rail 51 Catch 52 Steam Vent 53 Stay Rod Nut 54 Stay Rod Nut Cup 55 Front Cleaning Door Gasket 56 Front Door Cleaning Clip 57 RH Door Handle Assy 58 Thermometer 59 Warming Oven Door Panel 60 Main Oven Door Panel 61 Door Hinge 62 Thermostat 63 Protection Mesh 64 Extended Door Hinge 65 Ash Door Back 66 Space...

Page 9: ...erential between the flow and return The pump should be able to meet the requirements of the system design and be fitted in a readily accessible position It may be positioned either on the boiler section flow or the return depending on the system design Isolating valves preferably of the keyless type must be fitted to the inlet and outlet of the circulating pump to facilitate service and replaceme...

Page 10: ...ater heating efficiency The maximum fuel level is up to the bottom of the firebox door and rising upwards at a 30o angle towards the back of the firebox CONDENSATION If the appliance is run for extended periods on a low fire especially when burning wood or peat the fire can cool down to such an extent that vapour in the flue gases may condense This will make the inside of the flue damp so that the...

Page 11: ... firebars and as a consequence these will be damaged THERMOSTAT WITH MANUAL OVERRIDE The air supply to the fire is controlled by the thermostat probe inserted into the boiler and the control knob attached to the ash door The automatic thermostat has 6 settings which control the heat to which the boiler water will rise for central heating purposes Setting 0 will close the thermostat setting 3 will ...

Page 12: ...LY INSTALLATION INSTRUCTIONS To obtain a reduction in boiler output during the summer the Cooker is supplied with a removable summer grate and cast iron heat shield plates as standard Remove the existing rocker grate and stand the summer grate on the supporting legs after inserting it through the firedoor Fit heat shield plates as shown in diagram See fig 14 15 Fig 12 Fig 13 CONTENTS QTY 1 Support...

Page 13: ...of them are lifted for cooking purposes See Fig 16 COOKING UTENSILS For best cooking results use heavy based flat bottomed utensils USE OF OVENS When baking or roasting close the direct damper and open the thermostat fully until the thermometer shows a temperature about 50oF higher than that which is required Then close the thermostat to a point where the required temperature is sustained a little...

Page 14: ...NERS CONTAINING CITRIC ACID ON ENAMELLED SURFACES ENSURE THAT THE CLEANSER MANUFACTURERS INSTRUCTIONS ARE ADHERED TO Association completely remove all loose sections on top of the Cooker open the direct damper remove the flue box plate from the flue chamber and remove the cleaning door from the front of the Cooker in order to obtain access Remove the hotplate cleaning panel and hob cleaning plate ...

Page 15: ...OPENING COOKER DOOR Fig 20 Fig 21 1 To Open Door Lift handle and pull door open See Fig 20 2 To Close Door Lift handle push door closed press down to engage latch and release See Fig 21 15 ...

Page 16: ...r of Radiators d Turn off un needed Radiators e Radiator Valves not adjusted e Adjust Valves to give even flow 8 Domestic Hot Water Cylinder a Cylinder too Large a Use 135 180 L Cylinder not heating b Flow Pipe too small b Use 25mm Bore Pipe c Flow Pipe crossed c Reverse Flow Pipe d Cylinder too far away d Not more than 7 8m fully lagged e Hot water from boiler not e Adjust Flow Control Valves or ...

Page 17: ...s specified in the Clearance to Combustibles section 7 If the cooker is located on a combustible surface a floor protector must be used to cover the area underneath the heater extending 18 from the front of the cooker and 8 from the back sides Plumbing 8 Appliance must be connected to a gravity circuit using 1 ID flow return piping 9 The length of pipes from the cylinder to the cooker should not e...

Page 18: ...ental or consequential damages injury to persons or Property or any other consequential loss Any issue with caused by negligence misuse abuse or circumstances beyond Waterford Stanley s control Any issue with wear and tear modification alteration or servicing by anyone other than an authorised service engineer Installation and operational related problems such as draught related issues external to...

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