Stanley BRANDON DHW Page 2 Installation And Commissioning Manual Download

Page: 2 / 24

TABLE OF CONTENTS

PAGE NO.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cooker Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Reduced Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

10.

Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

11.

Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

12.

Chimney’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

13.

Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

14.

Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

15.

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

16.

Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

17.

Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

18.

Use of Existing Chimneys and Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

19.

Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

20.

Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

21.

Factory Made Insulated chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

22.

Ventilation and Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

23.

Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

24.

Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

25.

Wiring Diagram - Mechanical Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

26.

Wiring Diagram - Digital Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

26.

Domestic Hot Water System (DHW Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

27.

System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

28.

Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

29.

Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

30.

Direct Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

31.

Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

32.

Pipe Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

33.

Fuel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

34.

Oil Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

35.

Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

36.

Fuel Supply Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

37.

Single Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

38.

Two Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

39.

Single Pipe System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

40.

Commissioning Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

41.

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

42.

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

43.

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

44.

Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

45.

Door Handle Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Summary of Contents for BRANDON DHW

Page 1: ...TO BE INSTALLED BY A TRAINED COMPETENT PERSON Installation and Commissioning Instructions THIS MANUAL IS TO BE LEFT WITH END USER BRANDON DRY DHW OIL MODELS ...

Page 2: ...ilation and Combustion Air Requirements 11 23 Outside Air Connection 11 24 Down Draughts 12 25 Wiring Diagram Mechanical Timer 13 26 Wiring Diagram Digital Timer 14 26 Domestic Hot Water System DHW Model Only 15 27 System 15 28 Safety Valve 15 29 Pipe Fittings 15 30 Direct Domestic Cylinder 15 31 Indirect Domestic Cylinder 15 32 Pipe Thermostat 16 33 Fuel Installation 16 34 Oil Storage Tanks 16 35...

Page 3: ...ANT Control of Substances Harmful to Health It is the Users Installers responsibility to ensure that the necessary personal protective clothing is worn when handling materials that could be interpreted as being injurious to health and safety When handling Firebricks Fire Cement or Fuels use disposable gloves Exercise caution and use disposable masks and gloves when handling glues and sealants When...

Page 4: ...n Note Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight variation FEATURE METRIC mm Hot Plate 550W x 323L Roasting Oven 390W x 310H x 406D Simmering Oven 390W x 220H x 406D ...

Page 5: ...NOZZLE DANFOSS 0 45 60o ES PRESSURE SETTING 115 p s i CO2 RANGE 10 4 11 2 ADDITIONAL TECHNICAL DATA FOR DHW MODELS MAX DHW BOILER WORKING PRESSURE 28 p s i TEST PRESSURE IN DHW BOILER 40 p s i OPERATING TEMPERATURE LIMIT IN DHW BOILER 96oC 194oF DHW BOILER CAPACITY 10 Litres 2 2 gallons DHW BOILER MATERIAL 3mm Stainless Steel COOKER WEIGHT 360 kg 790 lbs DHW BOILER OUTPUT 3 8 kW 13 000 Btu s Conti...

Page 6: ... to order 3 Hotplate Covers 4 150mm 6 90 Bend 5 Bend Cleaning Plate 6 Hob 7 Towel Rail 8 Firedoor 9 Burner Door 10 Main Oven Door 11 Simmer Oven Door 12 Hotplate 13 Base Frame 14 Pinth Control Box Cover 15 Simmer and Cleaning Plate 16 Simmer Plate Cover ...

Page 7: ...mains supply must be through a moulded on plug top with a 3A fuse which is fitted to the appli ance in accordance with EN 60335 Consumer Protection SI 1994 No 1768 plug and sockets etc Safety Regulations 1994 WARNING THIS SUPPLY AND COOKER MUST BE EARTHED Refer to B S 7430 Code for Protection of Earthing Where there is a risk that the supply voltage could fall below 190 volts a voltage sensitive d...

Page 8: ... The clearances for non combustible materials can then be observed see Fig 4 An optional hob filler strip can be fitted between the Stanley and adjacent units Refer to fig 7 Fig 6 7 Fig 5 Fig 9 REDUCED CLEARANCES Where the flue passes through a combustible mate rial a twin wall solid packed insulated chimney con nector must be used and must come flush with the outer surface of the material and run...

Page 9: ...nevitably give rise to the formation of condensation The outlet on the appliance is 6 150mm diameter The proudct is supplied with a reducer to reduce the diameter of the chimney flue form 6 150mm to the required 5 125mm If using enamelled pipes or bends it is permitted to use 6 150mm diameter up to a length of 6ft 1 8 meter from the outlet of the Fig 10 PRE INSTALLATION CHECK Before installing you...

Page 10: ...nt Building Regulations If it is necessary to offset the chimney the recom mended angle is 60 to the horizontal and the statu tory minimum is 45 see fig 14 Note Never connect to a chimney or flue system serving another appliance Fig 14 CONNECTIONS A cast iron 90 bend with cleaning door is supplied with the cooker along with a cast iron spigot for con nection to a vertical flue pipe A vertical cast...

Page 11: ...a suitable void should be provided at the base to contain any debris which might fall from inside the chimney so as to prevent that debris from obstructing the appliance flue outlet Removal of debris should be facilitated by the provision of an access door The void should have a depth of not less than 250mm 10 below the appliance connection The combustion products will have a descaling effect on h...

Page 12: ...ce of the cavity 10 Joints between air vents and outside walls should be sealed to prevent the ingress of mois ture Existing air vents should be of the correct size and unobstructed for the appliance in use 11 If there is an air extraction fan fitted in the room or adjacent rooms where this appliance is fitted additional air vents will be required to eleviate the possibility of spillage of product...

Page 13: ...wind to blow directly down the flue to create a zone of high pressure over the terminal A suitable anti down draught terminal or cowl will usu ally effectively combat direct down blow but no cowl is likely to prevent down draught due to a high pres sure zone Ensure that any cowl used will not restrict the flue exit or cause excessive back pres sure See fig 17 Refer to BS 5410 Fig 15 Fig 16 Fig 17 ...

Page 14: ...pes of central heating sys tems to which this appliance can be connected but are not to be used as working drawings NOTE We strongly advise the use of pipe lagging and also the use of a frost thermostat if the installation is likely to be exposed to situations where the temperature will dip to a level consistent with frost WIRING DIAGRAM MECHANICAL CLOCK ...

Page 15: ...14 WIRING DIAGRAM DIGITAL TIMER CYC STAT Remove link between Terminal 1 and Terminal 31 Connect cyc stat on to Terminals 1 31 Fig 19 ...

Page 16: ...t personnel should be employed to carry out any work on your domestic hot water sys tem It is important that no external control devices e g economisers are directly fitted to this appliance unless covered by these installation instructions or agreed with the manufacturer in writing Any direct connection of a control device not approved by the manufacturer could make the guarantee void PIPE FITTIN...

Page 17: ...h a minimum internal diameter of 9mm 3 8 and connected to the oil inlet connection located at the cooker left hand side Oil supply pipes are normally run in annealed cop per tube complying to B S E N 1057 It can be obtained in coil or half hard form for use with bend ing machines This pipe can also be obtained with protective plastic sheathing applied Fittings for cop per pipe should be compressio...

Page 18: ...ee fig 24 BOTTOM OF OIL STORAGE TANK BELOW OR LEVEL WITH BURNER gravity feed to the burner can be maintained a two pipe oil supply system may be adopted See fig 24 The non return valve in the supply line of the two pipe system is required to prevent oil running back from the burner and unpriming the oil pump The non return valve in the return line is only required if the top of the tank is above t...

Page 19: ...pply and check that the time switch and thermostat are calling for heat Burners should now fire 7 With fuel supply off switch on the burners Fig 26 Fig 25 8 Complete the start sequence to lockout 8 sec onds for the burner observing the correct oper ating functions 9 Ensure the pump is purged of air Check pump pressure with a calibrated pressure gauge and adjust if necessary to 115 p s i see fig 26...

Page 20: ... for leaks from storage tanks via oil filter 13 Check if complete system is working cor rectly 14 Make sure specified clearances are adhered to 15 Check flue joints are sealed correctly and that no escapes are present 16 After withdrawing the mains cable tighten the anti tug gland located at the left side of the cooker base level 17 Refer to the Operation Instructions Manual for correct operation ...

Page 21: ...of between 0 04 to 0 06 w g C Use of a Stanley Fan Flue 1 The flue terminal should be positioned to adhere to the minimum clearances to external obstructions as described in the Position of Fan Flue Terminals for Oil Fired Cookers on the Brandon Fan Flue manual 2 The exhaust point of the flue should be orientated to avoid any potential recirculation of flue gases through the air vents Location 1 T...

Page 22: ...OR HANDLE REPLACEMENT INSTRUCTIONS Fig A Fig C Fig B Compression Spring Tools required Small Philips head screw driver 2 mm allen key Flat head screwdriver Remove the compression spring and screw See Fig C Round Head Screws Retaining Clip Step 1 Step 2 Step 3 From the front face loosen the grub screw on the underside of the latch using the 2mm allen key See Fig D Grub Screw Fig D ...

Page 23: ...ocedure Step 5 1 See Fig I Using a small flat head screwdriver remove the circlip from the end of the door handle axle See Fig E F Circlip Removed Fig I While holding the handle pull out the door handle axle See Fig G H Circlip Fig G Step 4 Step 5 Step 6 Fig E Fig F Fig H 22 ...

Page 24: ...Rev 006 DP151006 Item Number N00357AXX Manufactured by Waterford Stanley Ltd Unit 401 403 IDA Industrial Estate Cork Road Waterford Ireland Tel 051 302300 Fax 051 302315 ...

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