Standard Horizon PF-P320 Service Manual Download

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10. Control Section Signal Line Diagram

2nd Buckle Motor

2nd Buckle Encoder Sensor

Breaker for 1st Stopper

1st Buckle Encoder Sensor 1st Buckle Motor

Gate Solenoid

Sheet Feed Clutch Solenoid

Speed Control Motor Control P.C.B.

Sheet Presence Microswitch

Feed Tray Position Microswitch

From Drive Motor

Breaker for 2nd Stopper

Count Sensor

Receiver

Projector

QPP-266

Down

QPW422

300mA

CN2

CN3

CN1

COM

CON3

CON7

CON6

CON2

CON1

CON4

CON5

Control P.C.B. QPW420

LCD P.C.B. QPW421

Cable Harness

PS-F40CM-10X

LED P.C.B. QPW307

Gate Solenoid

From 5 V Power Supply

From 24V Power Supply

Summary of Contents for PF-P320

Page 1: ...SERVICE MANUAL Standard Horizon PF P320 Paper Folder Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment PF P320 SM ...

Page 2: ...tions in this manual If you have questions regarding maintenance or this publication please contact our service division This manual is designed to help you to keep the machine in a good operating condition Read study and keep this manual in a safe and convenient place The machine design and specifications are subject to change without notice ...

Page 3: ...INC cannot anticipate every possible situa tion that might involve a potential hazard The instruction in this manual are therefore not all inclusive 3 Be sure to unplug the power cord when replacing the parts or repairing the machine 4 Take care with the rotating parts when the machine is operated with the covers being opened 5 Use the original HORIZON spare parts when replacing the parts ...

Page 4: ...resent wire color Sign Color C Brown R Red O Orange Y Yellow G Green B Blue V Violet H Gray W White D Black S Transparent LY Light Yellow LG Light Green LB Light Blue P Pink 2 The following abbreviations in this manual represent electronic and electrical parts Abbreviation Meaning CL Clutch BK Brake SW Switch mSW Microswitch M Motor LED Light Emitted Diode VR Potentiometer RY Relay II Signs and Ab...

Page 5: ...ons and Functions 1 2 Operation Overview 2 3 Sheet Flow 4 4 How to Remove Covers 5 5 Troubleshooting 6 5 Troubleshooting Electronic Control 13 6 Message List 16 7 Sensor and Electronic Parts Descriptions 17 8 LED Descriptions and DIP SW Set Up 18 9 Drive Section Line Diagram 19 10 Control Section Signal Line Diagram 20 11 Buckle Section Line Diagram 21 ...

Page 6: ...Hz 90 W Machine Dimension Tray Open 956 x 493 x 582 mm 37 7 x 19 4 x 23 Tray Close 677 x 493 x 582 mm 26 7 x 19 4 x 23 Machine Weight 36 kg 79 4 lb Power Consumption B Functions Counter 4 digits total counter Preset counter Display Monitor Indicates counter and troubles Sensor Sheet jam buckle open close no sheet and set lever Fold Length Indication Display monitor indicates digital number by 1 5 ...

Page 7: ...y lever up Motor will rotate 5 Press test feed button Clutch will be activated and feed roller will make 1 turn and a sheet is fed If sheet is not piled on feed tray motor will stop 6 Press start stop button Clutch will be activated and a sheet will be fed continuously or sheets will be fed con tinuously with some intervals only accor dion fold and short fold 7 Sheet feeding stops Clutch will be o...

Page 8: ...topper input is required press mode select button twice and 2nd stopper input mode will appear 9 Memory mode If mode select button is pressed three times mode will be switched to memory 1 mode If mode select button is pressed four times mode will be switched to memory 2 mode If memory bouton is pressed with memory mode stopper position will be displayed and input and monitor will be switched to co...

Page 9: ...ckled and the buckled part of sheet is nipped between 2nd drive roller and fold roller 4 1 In the case of single fold deflector moves up and sheet is delivered to delivery belt 4 2 In the case of the other folding patterns deflector moves down and sheet folded between 2nd drive roller and fold roller is transported to 2nd buckle 5 When sheet reaches to stopper in 2nd buckle sheet is buckled and th...

Page 10: ... cover is installed with the top edge fitted with operation panel Remove front cover by pulling front cover diagonally downward Buckle Cover Bind Screw M4 x 8 4 pcs Front Cover Bind Screw M4 x 8 2 pcs Tapping Screw M4 x 10 2 pcs Tool Screwdriver CAUTION Turn off main power and remove any covers ...

Page 11: ...m 0 02 to 0 04 while feed clutch solenoid is on NOTE Fix feed clutch solenoid so that feed clutch solenoid will not hit clutch lever Cause 2 Sheet presence microswitch on the top of feed tray is broken sheet sensor microswitch is not positioned properly or connec tor is not connected properly Remedy 2 Check or replace sheet presence microswitch from the square opening on the bottom of frame Positi...

Page 12: ...des of support plates without twist of deflector And adjust support plate so that deflector drive solenoid will operate without hitting other parts Cause 1 Sheets are too thin Sheets are curled Cause 2 Buckles are not set up properly Cause 3 Fold rollers are not set up prop erly Cause 4 Fold roller are smeared with ink Cause 5 Fold rollers are deformed by friction after long time use Cause 6 Bush ...

Page 13: ... on drive pulley slips Remedy 1 a Tension Adjustment Loosen tension adjust screw and adjust tension of deliv ery belts b Delivery Belts Replacement Remove bottom plate of delivery belts and then drive pulley shaft and slave shaft Replace delivery belts with new ones Remedy 2 If drive pulley slips on delivery belt clean o ring on drive pulley with alcohol soaked cloth If drive pulley slips neverthe...

Page 14: ... screw is fastened make sure stopper is not skewed F Misfeed Occurs Feed Roller Rotates Cause 1 Sheet is too thick Out of specifi cation Cause 2 Fold rollers are worn out Fold rollers get worse Cause 3 The pressure of double feed stop pad is too strong Cause 4 Feed tray does not operate cor rectly because spring is loosen Cause 5 Sheet is caught between feed guides as they are too tight Cause 6 Fe...

Page 15: ...led Sheets stick each other with ink Cause 4 Sheets have static electricity Remedy 2 Clean double feed stop pad or replace it with new one Remedy 3 Fan sheets well Remedy 4 Fan sheets well a few minutes later Cause Sheet is too thin Out of speci fication Sheet is not cut square Sheet is curled Cause Feed guides are set improperly Remedy 1 Adjust feed guides so that feed guides are right angled wit...

Page 16: ...ckle stopper 4 If buckle stopper is not parallel with sheet edge loosen two fix screws and adjust stopper angle so that it will be parallel to sheet NOTE When adjusting buckle stopper use exactly square sheet Refer to 3 How to Remove Covers in page 6 5 Troubleshooting Remedy 2 Replace fold roller spring NOTE In case wire is cut replace wire as shown in the draw ing below Cause 2 Fold roller spring...

Page 17: ...rt roller position Remedy 7 Replace feed roller or double feed stop pad Remedy 8 Replace fold rollers Cause 4 Fold rollers are dirty with ink Cause 5 Sheets are jammed in buckle Cause 6 Support rollers are set improp erly Cause 7 Feed roller or double feed stope pad is worn out Cause 8 Fold roller is worn out 5 Troubleshooting ...

Page 18: ... sensor with LED on control P C B Refer to page 17 If sensor is not activated replace sensor with new one or press reset button to reset memory Refer to 5 or replace whole control P C B with new one 2 Monitor Remains 0 0 and Motor Does Not Rotate Cause 1 Sheet is jammed between fold rollers or in buckle Cause 2 Feed tray position microswitch is not activated Cause 3 Buckle stopper s is are locked ...

Page 19: ...nd Remedy 3 Remove jammed sheet 4 Alarm Continues Sounding When Power Is on or Lamps of Folding Pattern and Sheet Size Do Not Illuminate Correctly Cause Memory in CPU may be broken Remedy Turn off power and raise locked buckle stopper about 20 mm by hand And then turn on power again during pressing clear button Memory in CPU will be cleared and buckle stopper must be stopped at bottom dead end In ...

Page 20: ... 5 Troubleshooting Electronic Control 7 0 0 Feed Error Is Indicated on Monitor After 3 to 4 Sheets 8 When Power Is on Buckle Returns to Home Position and Rise to Top Dead End and Then Is Locked Circuit Breaker Trips Cause Buckle encoder sensor is broken Remedy Check on buckle encoder sensor with encoder sensor LED on control P C B Refer to page 17 If 1st buckle is normal LED 5 and 6 flash one afte...

Page 21: ...fold rollers This will be indicated when sheet is not fed This will be indicated with stopper input modes This will be indicated with memory modes This will be indicated during reading memory 1 This will be indicated during reading memory 2 This will be indicated after reading memory 1 This will be indicated after reading memory 2 This will be indicated when stopper is set after inputting number T...

Page 22: ...uckle Open Sensor LED P C B QPW 307 LCD P C B QPW 421 1st Buckle Encoder Sensor QPW 422 Count Sensor Projector 1st Buckle Home Position Sensor No Sheet Microswitch Circuit Breakers for Buckle Fuse 3A Feed Tray Position Microswitch Control P C B QPW 420 7 Sensor and Electronic Parts Descriptions ...

Page 23: ...ensor B 3 2nd Stopper Home Position Sensor 4 Buckle Open Sensor 5 1st Stopper Encoder Sensor A 6 1st Stopper Encoder Sensor B 7 1st Stopper Home Position Sensor 8 Not Used 9 Sheet Presence Microswitch 10 Feed Tray Position Microswitch PSEN Count Sensor VR1 Slow Speed Adjustment VR VR3 LCD Brightness Adjustment VR DSW1 0 Not Used 1 Japanese mm 2 English inch 3 English mm ...

Page 24: ... 2 1 4 2 Power Supply Power Supply LCA10S 5 LCA15S 24 Control P C B QPW420A CON7 7 Control P C B QPW420A CON7 8 Control P C B QPW420A CON7 5 Control P C B QPW420A CON7 6 1 4 7 1 4 7 Motor Capacitor 1 3 2 4 Noise Filter MBW 1202 22 Speed Control Motor FG Control P C B Input AC 1 ...

Page 25: ...Control Motor Control P C B Sheet Presence Microswitch Feed Tray Position Microswitch From Drive Motor Breaker for 2nd Stopper Count Sensor Receiver Projector QPP 266 Up Down QPW422 QPW422 300mA 300mA CN2 CN3 CN1 NO COM NO COM CON3 CON7 CON6 CON2 CON1 CON4 CON5 Control P C B QPW420 LCD P C B QPW421 Cable Harness PS F40CM 10X LED P C B QPW307 Gate Solenoid From 5 V Power Supply From 24V Power Suppl...

Page 26: ...sition Sensor Buckle Cover Open Sensor Proximity Sensor GXL 8F Proximity Sensor PS 3150 QPW422 D Marked 50VO 1 Ceramic Capacitor D R LB ML 1765 2P QPW422 1st Buckle Encoder Sensor P C B 1 R C 2 W D 3 D B 1 C 2 R 3 O 4 Y 5 G 1 LB 2 D Marked w3 LG 4 LY 1 B 2 V 3 H 4 W 6 D 8 P 1 C 2 R 3 O 4 Y 6 G Proximity Sensor 1st Buckle Home Position Sensor SMR 04U R CON2 EHR 8 CON1 EHR 6 ...

Page 27: ... 22 ...

Page 28: ...Standard Business Systems 10 Connector Road Andover MA 01810 978 470 1920 978 470 2771 PF P320 SM Revision 3 ...

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