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15

Rev. 05.03.2021

Rev. 05.03.2021

EN

START-UP
A. Unpacking

Unpack all items from the package and ensure that all items, specified within the scope 

of the delivery are present.

B. Work environment

It is necessary to ensure well ventilation within the working area. The device is cooled 

by the fan which ensures cooling for all internal subassemblies of the device. (Tip! The 

guards must be installed in such way that the vent holes could be located at the front 
side of the device) In order to leave some space for cleaning and cooling, the device 

should be located within the distance of at least 15 cm (from each side) from other 
objects. If the device is not efficiently cooled, the make-time decreases.

C. Conduits connection

Each device is equipped with feeder cable which supplies it with electric voltage. If the 

device is connected to the current source with the voltage exceeding supply rated 
voltage or improper phase is connect, it may result in serious damage of the machine. 
The device which has been damages in such course does not subject to repair under 
the warranty terms.

D. WIG-WELDING

The handle has to be take by the hand. Unto the black closing cap. Next, it is necessary 
to insert wolframic electrode into the collet. Next put the housing onto the collet and 

tighten the holder head (Nozzle).

INSTRUCTION OF OPERATION
TIG-welding

Clearing the station before welding.

MMA:

1 –MMA electrode holder
2 – workpiece
3 – mass clamp

EN

The  TIG-welding  is  very  sensitive  about  the  surface  (which  is  to  be  welded) 

contamination. For this reason, before welding you have to remove rests of paints and 

greases as well as the oxidized layer from the surface which will be welded.

DC TIG-welding

• 

Connect the gas hose to the gas to welder supply socket.

• 

Connect the gas hose to the welding gun and to the argon supply (to the gun) socket.

• 

Connect weld piece to the mass clamp in welder, outlet (+).

• 

Connect the welding handle plug to the arc and argon control rod.

Gas test:

 Check the connection of the electric supply and switch on the voltage. 

Open the valve (regulator) of bottle with argon and switch on flow meter. Gun switch-
key has to be pressed and you have to select an appropriate gas flow. The inflow switch-key 
has to be released and the gas inflow will be automatically stopped after several seconds. In 
case of using the high frequency ignition, the wolframic electrode has to be retracted 2-3 

mm from the weld piece. Next, after switching on the switch-key, the arc will be triggered. 
The switch off will result in the reduction of electric current intensity and the arc will no 
longer be active. The blowing shaft can not decay before the electric arc switch off. Gas 

must cool down the fusion weld as it will not become oxidized. After finishing the welding 

process, you have to switch off the argon supply button on the bottle and the welder supply. 

Pulling the electric supply plug when the electric supply switch is on is prohibited.

Manual welding with the electrode

• 

Connect the E-Hand conduit to the negative pole (-).

• 

Set the current intensity regulator at the proper intensity (the impulse current 

intensity regulator is in lower position). Select current in accordance with empirical 
formula: I=40d, where d is the electrode diameter.

• 

Positive and negative connection during the welding process.

• 

The welder has to be connected to the electric supply socket and turn main switch 
on. The control lamp will light.

• 

It is necessary to bring the attention to the relative intensity of welding current 
and the relative welder’s make-time.

• 

The overloading may result in damages. You can avoid this.

• 

After finishing the device operation, it is necessary to leave the device for cooling 

and then – switch off the supply.

MAINTENANCE

The gun has to be checked for wear, cracks or bare conduits. All worn elements have to 

be repaired or replaced before next operation of the device. Strongly worn gun nozzle 

may result in the decrease of welding speed, voltage drop and uneven material cutting 

line. The gun nozzle strongly worn symptom is the extended or too big hole. External 

part of the electrode should not be located deeper than 3.2 mm. Check the screw 
thread if there is problem with tightening protective cap. 

WEEKLY MAINTENANCE

Check if the room ventilation works properly.

Summary of Contents for S-ALU 220 UK

Page 1: ...S ALU 220 UK USER MANUAL e x p o n d o d e ...

Page 2: ...rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contai...

Page 3: ...t 10 meters around the work area Use a fire resistant material to cover or block all open doorways windows cracks and other openings c Enclose the work area with portable fire resistant screens Protect combustible walls ceilings floors etc from sparks and heat with fire resistant covers EN d If working on a metal wall ceiling etc prevent ignition of combustibles on the other side by mobbing the co...

Page 4: ... resulting in loss of power and overheating A 50 foot extension cord must be at least 12 gauges in diameter and a 100 foot extension cord must be at least 10 gauges in diameter If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord PROVIDED EQUIPMENT Cable with mass clamp Cable with TIG burner WP 26 along with accessories Collets 1 6mm 2 4mm 3 2mm Ceramic nozzles ...

Page 5: ... the neutral gases as argon or helium or non oxidizable gas mixtures are used Welding with WIG method may be used for all welded metals Selection of the type of current polarization and curtain gas depends on the welded metal type This device uses the welding handle burner WIG which is equipped with the wolframic electrode argon curtain gas release nozzle and the fluxing agent depending on the wel...

Page 6: ... Breaker switch TIG WIG connector MMA connection Foot operated connector Mass conduit connector Gas air connection at the rear side of the welder 15 16 17 18 TIG WIG connector 19 20 21 22 Earthing at the rear side of each and every welder there is a bolt with earthing marking Before starting the device has to be earthed with the conduit which cross section can not be smaller than 6 mm It could pro...

Page 7: ... 90 Post gas s 1 10 Pulse frequency low frequency Hz 0 5 5 Base value current A 10 220 Start current A 10 220 End current A 10 220 Pulse current A 10 220 Arc ignition mode High frequency Efficiency 80 Duty cycle 60 Value of current A at 100 Duty Cycle TIG 170 MMA 170 Power factor 0 73 Class of insulation F IP protection IP21 EN EN CONNECTION DIAGRAMS TIG 1 TIG burner 2 workpiece 3 mass clamp 4 gas...

Page 8: ...Open the valve regulator of bottle with argon and switch on flow meter Gun switch key has to be pressed and you have to select an appropriate gas flow The inflow switch key has to be released and the gas inflow will be automatically stopped after several seconds In case of using the high frequency ignition the wolframic electrode has to be retracted 2 3 mm from the weld piece Next after switching ...

Page 9: ...nden Möglichkeiten der Rückgabe oder Sammlung von Altgeräten 1 RICHTLINIE 2002 96 EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES ÜBER ELEKTRO UND ELEKTRONIK ALTGERÄTE 2 Gesetz über das Inverkehrbringen die Rücknahme und die umweltverträgliche Entsorgung von Elektro und Elektronikgeräten Elektro und Elektronikgerätegesetz ElektroG Umwelt und Entsorgungshinweise Utylizacja produktu Produkty elektryczn...

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