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STALEX C0632D, Operations Manual & Parts List

The STALEX C0632D Operations Manual & Parts List is a comprehensive manual for this high-performance product. Designed for easy use and maintenance, this manual is essential for any user. Download it for free from manualshive.com and unlock the full potential of your STALEX C0632D for optimal results.

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Operation Manual 

 

1

CONTENTS 

 

Preface

………………………………………………………………………………………

2 

1.Safty  Rules  for  Lathes

……………………………………………………………………

3 

2.Mchine Specification

…

.

……

 

………………………………………

..

……………………

6 

3.Constructional  Indication

………………………………………………………………

7 

4.Unpacking  and  Installation

………………………………………………………………

8 

  4.1  Unpacking

………………………………………………………………

..

……………

8 

  4.2  Cleaning

…………………………………………………………………

..

……………

8 

  4.3  Installation

………………………………………………………………

..

……………

8 

5.Lubrication

………………………………………………………………………………

10 

  5.1  Headstock

……………………………………………………………………………

10 

  5.2  Gearbox

………………………………………………………………………………

10 

  5.3  Apron

…………………………………………………………………………………

10 

  5.4  Change  gears

………………………………………………………………………

10 

  5.5  Others  parts

……………………………

.

…………………………………………

10 

6.Test  Running

…………………………………………………………………………

11 

  6.1  Operation  symbols

………………………………………………………

..

…………

11 

  6.2 Spindle speed control

……………………………………………………

..

…………

12 

7.Thread  and  Feed  Selection

……………………………………………………………

13 

  7.1  Thread  and  feed  selection

…………………………………………………………

13 

  7.2  Feed  and  thread  tables

……………………………………………………………

14 

  7.3  Thread  cutting  operation

……………………………………………………………

17 

8.Electric  Circuit  Control

………………………………………………………………

19 

9.Chucks  and  Chuck  Mounting

…………………………………………………………

21 

10.Maintenance  and  Servicing

…………………………………………………………

22 

  10.1  Lathe  alignment

……………………………………………………………………

22 

  10.2  Saddle  strip

…………………………………………………………………………

22 

  10.3  Cross  slide

…………………………………………………………………………

22 

  10.4  Compound  rest

……………………………………………………………………

23 

  10.5  Cross  slide  nut

……………………………………………………………………

23 

  10.6  Tail  stock  bed  clamp

………………………………………………………………

23 

11.Bed  Assembly

………………………………………………………………………

24 

12.Headstock  Assembly

………………………………………………………………

29 

13.Gearbox  Control

……………………………………………………………………

36 

14.Change  Gear

……………………………

.

………………………………………

41 

15.Apron

…………………………………………………………………………………

43 

16.Cross  Slide  &  Compound

……………………………………………………………

46 

17.Tailstock  Assembly

……………………………………………………………………

50 

18.Steady  &  Follow  Rest

…………………………………………………………………

53 

19.Coolant System

…………………………………………………………………………

55

 

Summary of Contents for C0632D

Page 1: ...visions of Directives 2006 42 EC Machinery directive 2006 95 EC Low voltage directive 2004 108 EC EMC 2002 95 EC RoHS directive 2002 96 EC WEEE directive and tested in accordance with below standards EN 349 2008 9 EN 11202 2010 EN 12100 1 2004 EN 12100 2 2004 EN 12840 2001 EN 13850 2008 EN 13857 2008 EN 23125 2010 EN 55014 1 2006 EN 55014 2 1997 A1 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 EN 6020...

Page 2: ...OPERATION MANUAL PARTS LIST MODEL C0632D C0636D ...

Page 3: ... control 12 7 Thread and Feed Selection 13 7 1 Thread and feed selection 13 7 2 Feed and thread tables 14 7 3 Thread cutting operation 17 8 Electric Circuit Control 19 9 Chucks and Chuck Mounting 21 10 Maintenance and Servicing 22 10 1 Lathe alignment 22 10 2 Saddle strip 22 10 3 Cross slide 22 10 4 Compound rest 23 10 5 Cross slide nut 23 10 6 Tail stock bed clamp 23 11 Bed Assembly 24 12 Headsto...

Page 4: ...ance of this machine before starting Generally in addition to the description stated in coming chapter you are requested to notice the following points 1 Never install the machine in the place where the sun shines directly or where the radiation of heat can reach for avoiding from affecting the accuracy of the machine 2 Use only the recommended lubrication oil 3 Clean the machine every time when f...

Page 5: ...ever handles firmly Always choose the proper hand tool and appropriate grip position on the lever handle Do not use hand tools or lever handles in an awkward position Do not apply excessive force 4 Always use the recommended gripping position to grasp hand tools and lever handles 5 Do not allow turning or hand tools to be caught in the chuck or other holding device 6 Do not use broken chipped or d...

Page 6: ...when lathe id unused for sometime 24 Allow chuck to stop before operating it 25 Always check chuck area for chuck keys and loose items 26 Never start spindle with chuck key in the chuck 27 Do not allow distractions to interfere with lathe operations Do not operate lather whilst talking 28 Beware of lathe dangers when attending to other aspects of lathe operation E g whilst operating tailstock 29 B...

Page 7: ...nother position e Never reach over under or around the workpiece to tighten a lathe part f Never reach over under or around workpiece to remove swarf 39 Know the proper procedure for applying loads Never apply force form an awkward position 40 Never mount a workpiece too large for the lathe 41 Never mount a workpiece too large for the operator to handle 42 Use the equipment necessary for handling ...

Page 8: ... 179mm Distance between centers 750mm or 1000mm Bed width 187mm Bed height 290mm Motor output 1 5kw Voltage 220V or 380V Spindle bore 38mm Cam lock system D1 4 Spindle speed 70 2000r p m Spindle taper MT No 5 Cross slide travel 170mm Compound slide travel 95mm Leadscrew diameter 22mm Feed rod diameter 19mm Cutting tool Max section 16mm 16mm Imperial thread 4 112T P I 42 Metric thread 0 1 7mm 44 Mo...

Page 9: ... rest traverse handle 16 Thread cutting engagement lever 17 Spindle control lever 18 Quill clamp lever 19 Tailstock clamp lever 20 Tailstock 21 Tailstock Set Over screw 22 Quill traverse hand wheel 23 Support body 24 Chip tray 25 Right mounting feet 26 Foot Brake 27 Front plate 28 Cabinet stand 29 Left mounting feet 30 Gear box 31 Selector handle for 1 8 position 32 Selector handle for RST positio...

Page 10: ...ite spirit to remove the anti corrosive coating or grease from all slideways and gear train Don t use lacquer thinner or other caustic solvents Oil all bright machine surfaces immediately after cleaning Use heavy oil or grease on the change gears 4 3 Installation Place the lathe on a solid foundation A concrete floor is the best base for the machine If necessary use an under frame operational Make...

Page 11: ...Operation Manual 9 Distance between centers A B C D E 750mm 1618 1050 1538 1808 1000mm 1868 1300 1788 2058 ...

Page 12: ... three months then change it once a year 5 3 Apron The oil bath is filled with Shell through the filling plug on the right side of the apron Check the oil level in the oil gauge glass on the front regular The first oil change should be made after three months then change it once a year For exchanging the oil drain away oil by taking off the drain plug on the bottom of the apron 5 4 Change gears Lu...

Page 13: ...erial thread Module thread Diametral thread Right hand thread and longitudinal feed toward the headstock side Left hand thread and longitudinal feed reverse the headstock side Oil inlet hole Longitudinal feed engaged upward Both Longitudinal feed disengaged central Cross feed engaged downward Don t change speed while is running Electrical control Danger JOG Pilot Lamp STOP ...

Page 14: ...there are 4 different positions For correct speed please refer to the speed chart When selector 2 is on high we can get the four speeds according to the graph Never change the speed before the motor has stopped completely Adjusting the speed can be assisted by turn the main spindle by hand D Running in Running in should be done at lowest possible spindle speed Let the machine to run at lowest spee...

Page 15: ...lash to intermediate the gears in both cases Change gear s assemble style have 3 kind F G H F G assemble style be used for feed and metric thread imperial thread cutting H assemble style be used for MP thread DP thread cutting F assemble style be used on machine for leave factory For any special threads not covered by the thread table our engineering department is available to specify the most con...

Page 16: ...Operation Manual 14 7 2 Feed and thread tables A Feed table a Longitudinal and cross feed table for Imperial lathe b Longitudinal and cross feed table for Metric lathe ...

Page 17: ...Operation Manual 15 B Thread tables a Thread tables for Imperial leadscrew ...

Page 18: ...Operation Manual 16 b Thread tables for Metric leadscrew ...

Page 19: ...utting can be chosen by turning the feed directing selector 36 at the headstock There are 42 Nos of thread pitches each in Imperial 44 Nos of Metric pitches 34 Nos of module thread 5 Nos of diametral thread those which can be obtained by turning the feed selector handles A Thread dial indicator The thread dial indicator is installed on the right hand side of the apron the indicator is used for thr...

Page 20: ...s being selected from the stack stored on the bottom of the dial spindle Dial graduation The dial numbers at which the half nut may be engaged under No of teeth of pick off gear 3 Imperial threads on Metric leadscrew machines or Metric threads on Imperial lead screw machines For these threads the half nut is kept engaged throughout the cutting of any one thread This involves reversing the whole dr...

Page 21: ...ntrol Wiring Diagram for 3 Phases PE KM1 KM2 U1 V1 W1 M TC KM1 KM2 M 2 SQ1 SQ2 SQ3 1 1 0 9 3 4 5 6 7 8 U2 V2 W 2 Q M 1 Q M 2 L1 L2 L3 KA1 S B0 S B1 1 4 M 1 M 2 EL HL SB3 KA0 KA1 KA0 S B2 SQ 4 SQ 5 KA0 KA0 16 10 11 12 13 KM 1 KM 2 L1 L2 L3 QM3 ...

Page 22: ...ring Diagram for 1 Phases PE KM1 KM2 M TC KM1 KM2 M 2 SQ1 SQ2 SQ3 1 1 0 9 3 4 5 6 7 8 1L 1N Q M 1 Q M 2 L N KA1 S B0 S B1 1 4 M 1 M 2 EL HL SB3 KA0 KA1 KA0 S B2 SQ 4 SQ 5 KA0 KA0 16 10 11 12 13 KM 1 KM 2 L N QM3 U1 U2 Z1 Z2 ...

Page 23: ...uck or faceplate on the spindle nose and tighten the six cams in turn When fully tightened the cam lock line on each cam should be between the two V marks on the spindle nose If any of the cams do not tighten fully within these limit marks remove the chuck or faceplate and re adjust the stud as indicated in the illustration Fit and tighten the locking screw B at each stud before remounting the chu...

Page 24: ...bove procedure until all measuring is correct Then clamping the nut J The lathe will be cutting correctly 10 2 Saddle strip Wear on the rear saddle gig strip may be accommodated by adjustment of the socket head set screws The procedure for adjustment is to first take off the rear splash guard when fitted release the hexagon nuts and turn the socket head set screws slightly in clockwise and then re...

Page 25: ...oss slide nut the procedure for adjustment being as follows Take off the dust plate which is mounted on the rear face of saddle groove turn the cross traverse handle by clockwise to move the cross feed nut until it reaches the end edge of the feed rod Turn the socket head cap screw in a clockwise direction as required Care should be taken to avoid over adjustment α45 turn at the socket head cap sc...

Page 26: ...Operation Manual 24 11 Bed Assembly 1 2 ...

Page 27: ...Operation Manual 25 11 Bed Assembly 2 2 ...

Page 28: ...over 36A 20 32D 01101 1 Lathe Bed 1000 20 32D 01101 2 Lathe Bed 750 21 33 6032 Clamping Knob 22 32 01204 1 Rack 1000 22 32 01204 2 Rack 750 23 GB6170 86 Nut M10 24 33 6031 Position Stud 25 33 6036B Lead screw 1000 25 32C 6036B 2 Lead screw 750 26 33 6037 Sleeve 27 GB301 85 Bearing 8102 28 GB301 85 Bell Steel 8104 29 33 6035 Bracket 30 33 6038 Bearing Cover 31 33 6039 Lock Screw 32 GB78 85 Socket H...

Page 29: ...85 Screw M6 10 56 GB818 85 Screw M6 20 57 GB97 1 86 Washer 6 58 GB91 86 Pin 2 12 59 32 11212 Pin 60 32C 01240 1 Oil Plate 1000 60 32C 01240 2 Oil Plate 750 61 32 01230 Rear Connecting Plate 62 32 11208 Brake Pull Rod 32A 62 36 11208 Brake Pull Rod 36A 63 32 01229 Left Mounting Feet 64 32 01228 Right Mounting Feet 65 32 01234 Round Cover 66 32 01231 Cover Plate 67 32 11213 Cap Shape Screw 68 32 112...

Page 30: ...0 84 32 01247 1 Front Plate 1000 84 32 01247 2 Front Plate 750 85 32 01246 Right Plate 86 32 01213 Key 87 32 01201 Sleeve 88 33 6043B Started Rod 1000 88 32C 6043B 2 Started Rod 750 89 GB77 85 Screw M8 10 90 GB879 86 Pin 5 40 91 33 2017a Sleeve 92 CL6132 01 38 Spring 93 GB308 84 Steel Ball 6 94 6220 2085 Shear pin ...

Page 31: ...Operation Manual 29 12 Headstock Assembly 1 3 ...

Page 32: ...Operation Manual 30 12 Headstock Assembly 2 3 ...

Page 33: ...Operation Manual 31 12 Headstock Assembly 3 3 ...

Page 34: ...6 Nut M8 17 GB70 85 Screw M10 35 18 GB78 85 Screw M8 12 19 32 04240 Washer 20 GB1235 76 O Ring 30 3 1 21 32C 04115 Cover 22 GB70 85 Screw M6 35 23 GB78 85 Screw M6 16 25 32 04402 Shift Fork 26 32C 04255 Shaft 27 32 04235 Collar 28 GB308 84 Bell Steel 6 29 GB2089 80 Spring 1 6 7 30 32C 04242 Washer 31 32C 04114 Handle 32 32 04111 Shift Shaft 33 GB879 86 Pin 4 18 34 GB1235 76 O Ring 10 1 9 35 GB78 8...

Page 35: ...2 11211 Shaft 65 GB894 1 86 Circlip 35 66 32 04252 Shaft 64 32 04217 Collar 2 2 67 GB1096 79 Key 5 50 68 32 04218 Gear 2 29 69 32 04219 Gear 2 46 70 32 04220 Gear 2 38 71 GB78 85 Screw M8 16 72 GB276 88 Bearing 204E 73 32 04211 Washer 74 GB276 88 Bearing 203 75 32 04106 Front Plug 76 GB1235 76 O Ring 40 3 1 77 GB70 85 Screw M4 12 78 32 04123 Behind Cover 79 32 04502 1 Gasket 80 GB1096 79 Key 6 55 ...

Page 36: ...ey 6 40 107 GB1096 79 Key 8 85 108 32 04231 Cam 109 32 04505 Gasket 110 GB276 88 Bearing 7000104E 111 GB70 86 Screw M8 18 112 32 04229 Spindle 113 32 04230 Pin 114 GB1235 76 O Ring 25 2 4 115 32 04238 Shaft 116 GB893 1 86 Circlip 42 117 32 04237 Gear 118 GB893 1 86 Circlip 42 119 32 04206 Washer 120 32 04204 Washer 121 GB1096 79 Key 5 18 122 GB879 86 Pin 3 10 123 GB1096 79 Key 6 50 124 32 04401 Co...

Page 37: ...Operation Manual 35 No Part No Name Specification 135 32 04201 Gear 136 GB117 86 Taper Pin 6 60 137 GB70 85 Screw M6 50 138 32C 04125 Frame 32A 138 36C 04125 Frame 36A ...

Page 38: ...Operation Manual 36 13 Gearbox Control ...

Page 39: ... C0636D 05 15 Bushing 1 18 C0636D 05 48 Ⅳ Shaft 1 19 C0636D 05 58 Ⅱ Shaft 1 20 GB3452 1 82 O Ring 1 9 5 2 65 21 C0636D 05 16 Gear 1 22 12DP 22 C0636D 05 17 Gear 1 19 16DP 23 GB1155 79 Oil Cup 1 6 24 C0636D 05 18 Gear 1 20 12DP 25 GB78 85 Screw 1 M5 8 26 C0636D 05 19 Gear 1 24 2 27 C0636D 05 20 Gear 1 23 2 28 C0636D 05 21 Gear 1 27 1 5 29 C0636D 05 22 Gear 1 24 1 5 30 C0636D 05 23 Gear 1 28 14DP 31...

Page 40: ...eal 1 FB183007 57 C0636D 05 60 Bushing 1 58 GB78 85 Screw 1 M6 10 59 C0636D 05 61 Gasket 1 60 C0636D 05 59 Gear 1 26 1 5 61 GB3452 1 82 O Ring 1 25 1 8 62 C0636D 05 66 plug 1 63 SF 1 Bush Bearing 1 1015 64 C0636D 05 29 y Gear 1 36 35 20DP 65 C0636D 05 28 Spline Shaft 1 66 GB894 1 86 Retaining ring 1 16 67 C0636D 05 30 Gear 1 26 1 5 68 C0636D 05 32 Bushing 1 69 GB879 86 Spring Pin 1 3 16 70 C0636D ...

Page 41: ...D 05 36 Bushing 1 98 C0636D 05 37 Gear 1 22 11DP 99 C0636D 05 86 Gasket 1 100 C0636D 05 39 Gear 1 22 12DP 101 C0636D 05 40 Gear 1 22 2 102 C0636D 05 41 Gear 1 33 1 5 103 C0636D 05 42 Gear 1 22 14DP 104 GB3452 1 82 O Ring 1 9 1 8 105 GB3452 1 82 O Ring 1 17 2 65 106 C0636D 05 56 Ⅴ Shaft 1 107 GB3452 1 82 O Ring 1 25 2 65 108 C0636D 05 26 Bushing 1 109 GB78 85 Screw 1 M5 10 110 C0636D 05 53 Ball Hea...

Page 42: ...Washer 3 132 RUN6246 101088 Screw 3 133 GB78 85 Screw 3 M4 20 134 C0636D 05 35 Plate 1 135 GB78 85 Screw 1 M6 14 136 C0636D 05 72 Shaft Sleeve 1 137 GB879 86 Spring Pin 1 4 20 138 C0636D 05 73 Arm 1 139 C0636D 05 74 Fork 1 140 GB78 86 Screw 1 M6 16 141 C0636D 05 55 Bevel Gear 1 18 1 5 142 GB3452 1 82 O Ring 1 20 2 65 143 C0636D 05 64 Shaft Sleeve 1 144 C0636D 05 63 Shaft 1 145 C0636D 05 65 Hand Ha...

Page 43: ...Operation Manual 41 14 Change Gear ...

Page 44: ...educing Bushing 1 13 GB1096 79 Key 1 A5 20 14 SF 1 Bushing Bearing 1 1215 16 C0636D 20 01 Change Gear Plate 1 17 C0636D 20 08 T Type Piece 2 19 C0636D 20 09 Shaft 1 20 SF 1F Bushing Bearing 1 12090 21 C0636D 20 16 Gear 1 Z61 22 SF 1 Bushing Bearing 1 1215 23 C0636D 20 05 Washer 2 24 GB6170 86 Nut 1 M12 25 C0636D 20 02 Clamp Shaft 1 26 C0636D 20 03 Washer 1 27 C0636D 20 03 Washer 1 28 GB6172 86 Nut...

Page 45: ...Operation Manual 43 15 Apron ...

Page 46: ... 20 21 33 4036 Gib 22 GB5783 86 Hexagon Head Screw M6 10 23 GB77 85 Socket Head Set Screw M6 35 24 GB6170 85 Hexagon Nuts M6 25 33 4040B Dial Indicator For Imperial Use 26 33 4035 Half Nut Base 27 33 4035 1 2 Half Nut 28 GB119 86 Pin 8 16 29 32 06228 Worm 30 32 06225 Cam Shaft 31 GB80 85 Socket Head Set Screw M5 16 32 GB41 86 Hexagon Nut M5 33 33 4040A Dial Indicator For Metric Use 34 33 4039A Thr...

Page 47: ...33 4047 Feed Direction Indicator 64 GB117 86 Taper Pin 5 20 65 33 4020 Cam Shaft 66 33 4022 Change Lever 67 GB2089 80 Compression Spring 68 33 4019 Bracket 69 GB70 85 Socket Head Cap Screw M6 35 70 CL6132 06 02 Plug 71 33 4013 Shifting Shaft 72 GB70 85 Socket Head Cap Screw M6 16 73 33 4016 Clutch Gear 74 33 4015 Clutch Gear 75 33 4014 Clutch Gear 76 33 4011 Plug 77 GB1155 79 Ball Cap 78 33 4008 B...

Page 48: ...Operation Manual 46 16 Cross Slide Compound 1 2 ...

Page 49: ...Operation Manual 47 16 Cross Slide Compound 2 2 ...

Page 50: ...5 Screw M6 16 14 GB78 85 Screw M6 25 15 CL6132 08 12 Screw 16 CL6132 07 16 Handwheel 17 GB308 84 Bell Steel 6 18 CT32 07222M Index Ring 2mm 18 32 07222a Index Ring 2 54mm 19 CL6132 07 18 Cover 20 GB301 84 Bearing 8102 21 CM6233 3013 Gear 22 32 07207b Lever 23 GB2089 80 Spring 0 7 5 9 24 32 07101 Saddle Casting 25 GB818 85 Screw M5 10 26 32 07120 Keep Rack 27 GB70 85 Screw M6 25 28 32 07225 Plate 2...

Page 51: ...r 51 GB2089 80 Spring 1 8 11 52 CL6132 07 37 Plate 53 GB78 85 Screw M8 20 54 GB1096 79 Key 4 14 55 CL6132A 07 05b Leadscrew 4mm 55 CL6132 07 40b Leadscrew 2 54mm 56 CL6132 07 41 Bracket 57 GB301 84 Bearing 8103 58 CT32 07 09M Index Ring 4mm 58 CT32 07 09 Index Ring 2 54mm 59 CL6132 07 43 Collar 60 GB70 85 Screw M5 25 61 CL6132 07 48 Handwheel 62 CL6137 07 28 Screw 63 CL6132 07 11 Swivel Slide 32A ...

Page 52: ...Operation Manual 50 17 Tailstock Assembly 1 2 ...

Page 53: ...Operation Manual 51 17 Tailstock Assembly 2 2 ...

Page 54: ... 32 08209 Screw 15 GB78 85 Screw M10 45 16 32 08204 Washer 17 32 08501 Lever 18 32 07207b 2 2 Collar 19 32 07207b 1 2 Screw 20 GB73 85 Screw M5 18 21 32 08202 Barrel 22 32 08209 Screw 23 32 08103 Handwheel 24 GB79 85 Screw M8 35 25 GB6172 86 Nut M8 26 32 08101 Casting 27 32 08403 Lock Block 28 JB1342 76 Knob M10 50 29 32 08214 Screw 30 32 08213 Shaft 31 32 08211 Collar 32 GB879 86 Pin 5 24 33 GB97...

Page 55: ...Operation Manual 53 18 Steady Follow Rest ...

Page 56: ...01 Upside Of Center Rest 9 GB6170 86 Nut M6 10 GB79 85 Screw M6 18 11 GB65 85 Screw M6 30 12 32 10206 Screw 13 GB879 86 Pin 5 24 14 32 10102 Downside Of Center Rest 32A 14 36 10102 Downside Of Center Rest 36A 15 GB6170 86 Nut M12 16 GB97 1 86 Washer 12 17 GB78 85 Screw M6 6 18 32 10103 Clamp 19 GB37 85 Screw M12 65 20 32 10104 Follow Rest 32A 20 36 10104 Follow Rest 36A 21 GB70 85 Screw M8 45 ...

Page 57: ...Operation Manual 55 19 Coolant System ...

Page 58: ... Coolant Ark 2 AB 12 Coolant Pump 3 GB6170 86 Nut M6 4 GB97 1 86 Washer 6 5 GB5783 86 Bolt M6 15 6 JL15K 400 Coolant Duct 7 32 2 15101 Casting Cover 8 GB70 85 Screw M5 25 9 GB70 85 Screw M5 16 10 GB70 85 Screw M5 25 11 32 2 15202 Return pipe 12 GB67 85 Screw M6 16 ...

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