STALEX 388201 Operating Manual Download Page 2

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Table of contents

I.INTRO

DUCTION……………………………………………………………….3

II.INFORMATION ABOUT MAINTENANCE ASSISTANCE

…………………3

III. SPECIFICATION

……………………………………………………4

IV.DESCRIPTION OF THE MACHINE AND ITS COMPONENTS

……… 4

V. INSTRUCTION MANUAL

………………………………………..5-10

VI.INVERTER PARAMETER

…………………………………………..11

VII. DRAWING AND PARTS LIST

…………………………………………12-21

VIII.ELECTRICAL DRAWING FOR VS-400,VS-500 and VS-585

…… .22-24

Summary of Contents for 388201

Page 1: ...VERTICAL BAND SAW MODEL VS 400 VS 500 VS 585 Operating Manual ...

Page 2: ...TION ABOUT MAINTENANCE ASSISTANCE 3 III SPECIFICATION 4 IV DESCRIPTION OF THE MACHINE AND ITS COMPONENTS 4 V INSTRUCTION MANUAL 5 10 VI INVERTER PARAMETER 11 VII DRAWING AND PARTS LIST 12 21 VIII ELECTRICAL DRAWING FOR VS 400 VS 500 and VS 585 22 24 ...

Page 3: ...and manufacturing defects for a period of 12 months from the date of delivery The buyer is only entitled to the replacement of parts which are acknowledged as faulty carriage and packing are at the buyer s In the event of the above the following information should be supplied 1 Date and number of purchasing document 2 Machine model 3 Serial number 4 Code of any relevant drawings Requests for compe...

Page 4: ...g the cutting unit with the necessary strength and precision The vice unit is made of cast iron and clamps the material to be cut securely The bar stop device allows the length required to be preset and a constant level of performance for repeated cuts The blade holding bow is firmly attached to a reduction unit built onto the motor and to the base by means of a joint which allows 60 rotation to t...

Page 5: ...purpose is to promote safety through the use of accepted operation procedure The following instructions in operations and maintenance shall be observed in order to obtain the maximum efficiency of the unit The procedure is shown as follows A Power B Sawing material selection C Blade selection D Blade cutting device E Welder F Grinder G Blade installation H Guide rob adjustment I Inverter speed sel...

Page 6: ...rrower the blade 4 Refer to the Speed Pitch Selector guide on the machine for proper radius and pitch D Blade cutting Device Use the Blade cutter only for cutting blades if you want to maintain the cutter for a long period of time Do not use it as a general purpose cutter E Welder Reference as the following 1 Prepare before welding a Cleaning the blades and cut the two ends straight with the cutte...

Page 7: ...ck to the normal color do the previous action again Repeat this pressing 5 7 times Please do not keep pressing over 3 seconds each time Before tempering please release the two clamping points first then re fix them in 1 b step 4 Weld dressing a Turn the clamping handles in vertical position and take blade out Start the grinding wheel to polish the over parts Then the blades can be reused ...

Page 8: ... switch of cut welding again at this time the insulation stick should jack up the switch of cut welding separate the second touch point According to the time of welding needed to adjust the distance A The bigger distance in A the longer time for welding melt Trouble Possible Reason Solution Welding seam broken a Blades welding end is dirty b Not proper welding voltage c Two ends is not align d Two...

Page 9: ...power and open the safety covers then take off the old blade by turning the blade tension hand wheel and removing the guide bar from the table Replace the blade with the teeth in the downward position Be sure the safety covers have been closed H Guide Rod Adjustment Adjustment to the guide rod is very essential There are two rods Top and Bottom Only the top one can be adjusted about 1mm above the ...

Page 10: ...rking Speed When sawing the speed shall remain the same neither fast nor slow otherwise blade breaking may occur M Safety and Maintenance 1 Be sure that the safety cover and the wheel doors are always closed before turning on the machine 2 The band saw shall be installed in a dry place in order to avoid electrical shock 3 Make sure the machine is grounded properly green wire to ground 4 After inst...

Page 11: ...e only provided for the qualified technician MAINTENANCE AND CAUTIONS Remarks 1 This welding device isn t recommended to weld saw blades made of high speed steel Continuous welding should be avoided After being used several times turn the welder off for 15 minutes rest so that the transformer will not suffer from overheat In case that transformer becomes overheated the temperature controller will ...

Page 12: ...M8X16 4 17 Blade cutter 1 56 Bolt M8X35 4 18 Bolt M5X10 4 57 Bolt M5X8 1 19 Transducer display 1 58 Finger 1 20 Transducer small fixed board 1 59 Scale 1 21 Machine stand 1 60 Bolt M8X25 4 22 Transducer 1 61 Up seat 1 23 Transducer seat board 1 62 bolt 1 24 Bolt M5X10 4 63 Working table 1 25 Washer 4 4 64 Gauge 1 26 Elec box 1 65 Washer 6 2 27 Big washer 6 4 66 Bolt M6X20 2 28 Bolt M6X12 1 67 Pin ...

Page 13: ...pring pin 3X24 1 94 Up guard seat 1 132 Left washer board 1 95 Press board 1 133 Elasticity washer 8 4 96 Elasticity pin 4X20 2 134 Bolt M8X25 4 97 Bolt M10X16 3 135 Up wheel 1 98 Big saw wheel 1 136 Up wheel shaft 1 99 Small saw wheel 1 137 Bearing 6304 2Z 2 99 1 Bolt M10X16 2 138 Elasticity washer 16 1 100 Motor seat board 1 139 Nut M16 1 101 Bolt M8X25 4 140 Blade 3450 1 102 Washer 8 4 141 Cool...

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Page 17: ... 6 51 Nut M16 1 16 Bolt M8X16 2 52 Big washer 10 8 17 Blade cutter 1 52 1 Nut M10 4 18 Bolt M5X10 4 53 Bolt M10X16 4 19 Transducer display 1 54 Bolt M10X40 4 20 Small fixed board of Transducer 1 55 Bolt M5X8 1 21 Machine frame 1 56 Finger 1 22 Transducer 1 57 Scale 1 23 Seat board of Transducer 1 58 Bolt M10X30 4 24 Bolt M5X10 4 59 Up swivel base 1 25 Washer 5 4 60 Big head bolts 1 26 Elec box 1 6...

Page 18: ...126 Bearing 51202 2 89 Handle 1 127 Spacer sleeve 2 90 Screw 1 128 Spring pin 4X30 2 91 Washer 1 129 Lead screw 1 92 Up guard seat 1 130 Bolt M8X30 2 93 Press board 1 131 Bolt 8 2 94 Elasticity pin 4X20 2 132 Axle seat 1 95 star grip knob Φ10XΦ40 1 133 Up wheel seat 1 96 Promote seat 1 134 End cover 2 97 Round pin 8X20 1 135 Bolt M10X20 2 98 Sliding plate 1 136 Sliding seat 1 99 Bolt M12X30 2 137 ...

Page 19: ...19 23 1 4 4 7 5 4 9 2 10 12 11 4 2 2 3 2 6 4 8 13 14 15 6 16 2 17 19 20 21 18 4 22 24 4 25 4 26 27 6 28 6 29 30 31 32 2 33 34 12 35 12 36 2 37 2 38 39 ...

Page 20: ...148 145 52 1 4 74 75 76 4 77 4 81 83 2 82 2 80 2 84 85 86 87 88 78 79 89 90 91 92 93 94 2 40 4 41 4 42 4 43 2 44 2 45 2 43 1 2 46 2 47 48 49 50 51 52 8 53 4 54 4 56 55 57 58 4 59 60 61 62 63 2 64 2 65 66 67 68 69 70 4 71 4 72 73 2 ...

Page 21: ...23 134 2 135 2 99 100 139 142 143 116 106 4 107 108 2 109 2 110 2 111 112 2 114 4 113 115 2 118 4 119 4 117 120 121 2 122 2 125 126 2 127 2 128 2 129 130 2 131 2 132 133 136 137 2 138 8 140 141 2 144 101 102 2 103 104 105 4 ...

Page 22: ...22 VIII ELECTRICAL DRAWING FOR VS 400 VS 500 and VS 585 ...

Page 23: ...23 ...

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Page 25: ...25 Note This manual is only for your reference Owing to continuous improvement of the machines Changes may be made at any time without obligation on notice ...

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