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Commissioning

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223845 / FL6060300010

2018-04-13·BA00·III·en·01

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Explosion Proof Visual Signal - 

5, 10 or 20 Joule

Series FL60

8

Commissioning

Before commissioning, ensure the following:

• No components are damaged.

• The device has been installed according to regulations.

• There are no foreign bodies inside the device.

• All screws and nuts have been firmly tightened.

• The prescribed tightening torques have been observed.

• Connection has been made correctly.

9

Operation

The device is used to warn and alert by means

• of a visual signal.

9.1

Troubleshooting

If an error occurs please re-visit the earlier sections of this document.

If the error cannot be eliminated using the mentioned procedures:

• Contact R. STAHL Schaltgeräte GmbH.

For fast processing, have the following information ready: 

• Type and serial number 

• Purchase information 

• Error description 

• Intended use (in particular input / output wiring)

DANGER

Explosion hazard due to incorrect installation!

Non-compliance results in severe or fatal injuries.

• Check the device for proper installation and function before  

commissioning.

• Comply with the national regulations.

Summary of Contents for FL60 Series

Page 1: ...EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Operating instructions Additional languages www r stahl com EN Explosion Proof Visual Signal 5 10 or 20 Joule Series FL60 ...

Page 2: ... Warning notes 4 2 3 Symbols on the device 5 3 Safety notes 5 3 1 Operating instructions storage 5 3 2 Safe use 5 3 3 Modifications and alterations 6 4 Function and device design 6 4 1 Function 6 5 Technical data 7 6 Transport and storage 9 7 Mounting and installation 10 7 1 Dimensions fastening dimensions 10 7 2 Mounting dismounting operating position 10 7 3 Installation 15 8 Commissioning 16 9 O...

Page 3: ... legal affairs 1 3 Further documents Data sheet For documents in additional languages see www r stahl com 1 4 Conformity with standards and regulations See certificates and EU Declaration of Conformity www r stahl com The device has IECEx approval For certificate please refer to the IECEx homepage http iecex iec ch R STAHL Schaltgeräte GmbH Business Unit Lighting Signalling Nordstr 10 99427 Weimar...

Page 4: ...peration The warning notes have the following structure Signalling word DANGER WARNING CAUTION NOTICE Type and source of danger damage Consequences of danger Taking countermeasures to avoid the danger or damage Symbol Meaning Tips and recommendations on the use of the device General danger Danger due to explosive atmosphere Danger due to energised parts Strobe Earth Telephone initiate DANGER Dange...

Page 5: ...n plates on the device Use the device in accordance with its intended and approved purpose only We cannot be held liable for damage caused by incorrect or unauthorized use or by non compliance with these operating instructions Before installation and commissioning make sure that the device is not damaged Work on the device installation maintenance overhaul repair may only be carried out by appropr...

Page 6: ...ce is suitable for Gas groups IIB or IIB H2 Dust group IIIC UL certified variants offer protection to Class 1 Division 1 Gas groups BDC Class II Division I Gas groups EFG The device is not intended for continuos use The life of the xenon flash tube is guaranteed for the following number of flashes DANGER Explosion hazard due to modifications and alterations to the device Non compliance results in ...

Page 7: ...2 IIB EN 60079 0 2009 EN 60079 1 2007 EN 60079 31 2009 IIB H2 EII 2 G Ex d IIB H2 T4 Gb Ta 20 60 C EII 2 D Ex tb IIIC T135 C Db IP 66 Ta 20 60 C EII 2 G Ex d IIB H2 T6 Gb Ta 20 40 C EII 2 D Ex tb IIIC T85 C Db IP 66 Ta 20 40 C IIB EII 2 G Ex d IIB T4 Gb Ta 35 60 C EII 2 D Ex tb IIIC T135 C Db IP 66 Ta 35 60 C EII 2 G Ex d IIB T6 Gb Ta 35 40 C EII 2 D Ex tb IIIC T85 C Db IP 66 Ta 35 40 C IIB H2 IIB...

Page 8: ...ata Rated operational voltage 24 V DC 48 V DC 115 V AC and 230 V AC operational parameters or 10 Rated operational current Mechanical data Material Enclosure aluminium seawater resistant Lens cover polycarbonate Fixings stainless steel Cable entries 2 cable entries equipped with stopping plug 1x and dust cap 1x UL devices equipped with M20 1 2 adapters 2x Degree of protection IP66 IEC 60529 NEMA 4...

Page 9: ... the device only in the original packaging Store the device in a dry place no condensation and vibration free Do not drop the device Luminous characteristics Effective candela Candela seconds Flash energy 5 10 or 20 J Flash rate 60 FPM Technical Data 5 J Clear lens 46 cd Yellow lens 42 cd Amber lens 28 cd Red lens 14 cd Blue lens 13 cd Green lens 10 cd Magenta lens N A 10 J Clear lens 127 cd 20 J ...

Page 10: ...ismounting operating position Select a suitable location with regard to the area to be covered by the FL60 The surface should be flat in the area of the fixings see chapter Dimensions Fastening Dimensions and the material suitable to carry the weight of the FL60 Dimensional Drawings All Dimensions in mm inches Subject to Alterations 18381E00 DANGER Risk of explosion Risk of injuries and material d...

Page 11: ...land must be performed in accordance with the manufacturer s instructions For unused enclosure holes use Ex d stopping plugs for unused cable glands Ex d plugs Make sure that these components have an appropriate approval and fulfil the requirements of IEC EN 60079 14 All threaded cable entries to be fitted with an appropriately certified component and the thread sealed with a suitable non setting ...

Page 12: ... visible and centrally located in the glass dome Slowly and carefully the end cap must be inserted squarely into the enclosure Do not use force Replace cheese head screws M5 x 16 see information below and tighten the screws with a tightening torque of 3 Nm 18814E00 18813E00 FL60 D50 FL60 F50 FL60 D100 FL60 D200 FL60 F100 FL60 F200 FL60 L50 FL60 L100 FL60 L200 FL60 N50 FL60 N100 FL60 N200 Carefully...

Page 13: ... EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Explosion Proof Visual Signal 5 10 or 20 Joule Series FL60 7 2 4 Electrical connection Key Components 15748E00 16440E00 16441E00 Key components FL60 DC 5J Key components FL60 AC 16443E00 Key components FL60 DC AC 10J 20J Legend 1 Terminal blocks 1 1 1 10J 20J ...

Page 14: ...onnected as a single system loop Circuit diagrams DC versions AC versions Approximately 20 cm 8 Inch tails are required inside the enclosure for connection to the terminals on the PCB This is especially important for installation using solid core cable The terminals accept wires of 2 5 mm2 or 14 to 18 AWG 18418E00 18419E00 18420E00 FL60 DC 5 J FL60 DC 5 J telephone initiate FL60 DC 10 20 J 18415E0...

Page 15: ...damage Operate the device only if it is not damaged If the thread is damaged the device must be replaced immediately Take extreme care when handling the device and internal components Particular care is needed when accessing the PCB for installation Exposed joint surfaces must be protected and not have contact with dust or dirt or be knocked against any object The end flanges must be fitted square...

Page 16: ...onnection has been made correctly 9 Operation The device is used to warn and alert by means of a visual signal 9 1 Troubleshooting If an error occurs please re visit the earlier sections of this document If the error cannot be eliminated using the mentioned procedures Contact R STAHL Schaltgeräte GmbH For fast processing have the following information ready Type and serial number Purchase informat...

Page 17: ...ce must only be carried out by appropriately authorized and qualified electricians Observe the relevant national regulations in the country of use Check Measures the permissible ambient temperature If exceeding the permissible ambient temperature or falling below the device must be taken out of operation the enclosure components for formation of cracks and damage Replace the exchangeable enclosure...

Page 18: ...RMA form select Request RMA slip Fill out the form and send it Confirmation will be sent R STAHL s customer service will contact you You will receive an RMA slip after speaking with customer service Send the device along with the RMA slip in the packaging to R STAHL Schaltgeräte GmbH refer to Section 1 1 for the address 11 Cleaning Clean the device only with a cloth brush vacuum cleaner or similar...

Page 19: ...ing disposal Separate materials when sending it for recycling Ensure environmentally friendly disposal of all components according to the statutory regulations 13 Accessories and spare parts NOTICE Malfunction or damage to the device due to the use of non original components Non compliance can result in material damage Use only original accessories and spare parts from R STAHL Schaltgeräte GmbH Fo...

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