Stahl 4000 Series Owner'S Manual Download Page 22

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PARTS

5000 SERIES OWNER’S MANUAL

BOOM ASSEMBLY SERVICE PARTS

BOOM ASSEMBLY SERVICE PARTS ---- PARTS LIST

PARTS LIST

ITEM

QUANTITY

PART NUMBER

DESCRIPTION

202183

MAIN BOOM ASM - 5000 # CRANE

202201

BOOM ASM-2ND EXT-5000# CRANE

95421-001

PLUG-BOOM GUIDE,SM

95079-001

PLUG-BOOM GUIDE

202219

BOOM ASM-3RD EXT-5000# CRANE

202257

CYLINDER - EXTN 5000# CRANE

202268

BUSHING 1.50 IDX1.66 ODX1.25L

903125

BUSHING 1.125 ID X 1.28 OD X 1

95456-001

SNAP-RING-1.00 SHAFT

202272

PIN - 1.00" DIA X 5.00"

95422-007

PIN-CLEVIS,

95424-003

PIN-COTTER

95422-002

PIN-CLEVIS, 0.75 DIA. X 2.75

95424-002

PIN-COTTER-2.68

201825

PIN-CLEVIS-.38 X 2.50

925063

HAIR PIN-WIRE DIA .094 X 2 5/16 LG

201030

PIN - EXTENSION CYLINDER

202445

SHEAVE - 10.00 O.D.X1.38

95480-001

ARROW

919003

HEX NUT 1/4-20

917494

HEX HD CAP SCR 1/4-20 X 3/4

202456-01

LOAD CHART- 5000#

202456-02

LOAD CHART- 5000#

3891

SERIAL TAG-STAHL-UNIVERSAL

918416

DRIVE SCREW 1/8DIA X 5/16LONG

202463

DECAL - 5000 LRX

95475-001

DECAL-STRIPES

95907-537

DECAL-STAHLWART-CRANE BOOM

202467

DECAL - 10 FT

202470

DECAL KIT - GAUGE STRIPE-10FT

201181

DANGER DECAL-BOOM

201186

DANGER DECAL - LOAD

95674-001

CYLINDER MNTG WELDMENT

917736

SCR-F.H.S.C.S. 3/8-16 X 3/4

201031

SPACER - EXTENSION CYLINDER

201753

PLATE - CABLE WEAR

964049

SCR-BHC-1/4-20X1/2 SS

203002

WINCH - WARN HY3000

95899-037

PIN-TURRET,BOOM-1.125

95168-017

SNAP-RING-1.125 SHAFT

204047

CABLE W/THIMBLE - 5/16" X 100'

95736-028

PLATE - SNATCH BLOCK

95413-003

HOOK W/CATCH

95861-003

SHEAVE

95422-002

CLEVIS PIN - .75" DIAMETER

95907-198

CLEVIS PIN ASM - .75" X 2.50

95424-002

COTTER PIN

95736-027

SPACER

View thousands of Crane Specifications on FreeCraneSpecs.com

Summary of Contents for 4000 Series

Page 1: ...5000 Series Owner s Manual As of June 2 2010 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 2: ... 29 WARRANTY 30 FOR THE LOCATION OF YOUR FOR THE LOCATION OF YOUR FOR THE LOCATION OF YOUR FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CALL 330 NEAREST DISTRIBUTOR CALL 330 NEAREST DISTRIBUTOR CALL 330 NEAREST DISTRIBUTOR CALL 330 264 264 264 264 7441 7441 7441 7441 Revision 6 10 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs ...

Page 3: ...nance Unauthorized modification CAUTION CAUTION CAUTION CAUTION Operate your 5000 crane within the lifting capacities specified Exceeding the lifting capacity for a given boom length can cause tipping or structural failure Only the s New Machinery and Equipment warranty shown on the last page of this manual is valid with this crane No other warranty verbal written or implied is valid with this cra...

Page 4: ... lifting NEVER NEVER NEVER NEVER operate the crane during an electrical storm or when high wind conditions exist NEVER NEVER NEVER NEVER side load the boom by dragging a load from the side NE NE NE NEVER VER VER VER try to service or repair the crane while the crane is operating NEVER NEVER NEVER NEVER place yourself between the load and truck or other fixed object NEVER NEVER NEVER NEVER move the...

Page 5: ...and LIFT CAPACITY decals on s 5000 cranes Read and understand each of these decals before attempting to operate your crane If any decals are missing or cannot be read contact your s distributor for immediate replacement View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 6: ...0 FT LB 000 FT LB DISTANCE IN FEET DISTANCE IN FEET DISTANCE IN FEET DISTANCE IN FEET NOTE NOTE NOTE NOTE Load capacities are based on 85 of tipping when all outriggers are extended and have firm contact with a solid surface Vehicles must have proper axle load distribution and crane must be mounted in accordance with manufacturer s instructions View thousands of Crane Specifications on FreeCraneSp...

Page 7: ...eceptacle while turning the serrated portion of the male plug clockwise Continue turning until the pin on the receptacle can be seen through the hole in the male plug and a click is felt There are six switches on the remote control Each is labeled as to the function and direction For example To activate the winch push up on the switch to winch up push down on the switch to winch down View thousand...

Page 8: ...00 500 500 POUNDS POUNDS POUNDS POUNDS A two part line must be used whenever the load is 2 2 2 2 5 5 5 500 pounds 00 pounds 00 pounds 00 pounds or greater In order to two part the line Connect the winch cable eye to the pin on the bottom of the manually extendible boom section Insert cable through the snatch block by removing the cotter pin and disassembling Reassemble the snatch block Be sure to ...

Page 9: ...he unit from rotating continuously is located on the crane base The stop is installed so that a full 360 plus is obtained A stop lever is attached to the turret and extends so that it will contact the rotation stop on the base assembly Do not remove the stop assembly Continuous rotation will result in damage to the wiring harness and or hydraulic hoses SPEED CONTROL OPERATION SPEED CONTROL OPERATI...

Page 10: ... Bushing Grease Fitting 6 Months Chevron Moly Grease 2 Hydraulic Filter Reservoir 6 Months 10 Micron Filter HYDRAULIC FLUID SPECIFICATION HYDRAULIC FLUID SPECIFICATION HYDRAULIC FLUID SPECIFICATION HYDRAULIC FLUID SPECIFICATION Minimum viscosity specifications for hydraulic oil to be used in the crane should be Chevron AW68 or equivalent to eliminate the necessity of seasonal oil changes under nor...

Page 11: ... a clean glass 2 Smell oil to detect a burnt or rancid odor 3 Examine the oil for a cloudy or dark color 4 Allow the sample to stand for several minutes and inspect it for water which will settle to the bottom When any of the results above are observed the system should be purged to the bottom and filled with new oil HYDRAULIC SYSTEM PURGING HYDRAULIC SYSTEM PURGING HYDRAULIC SYSTEM PURGING HYDRAU...

Page 12: ... Control Lightweight remote control unit with 25 cable Winch Cable 100 of 5 16 aircraft cable W latch hook traveling block and down haul weight Rotation Speed 1 RPM Boom Elevation Speed 5 to 75 20 seconds Boom Extension Speed 10 to 15 18 seconds Winch Line Speed 50 per minute single line Min Chassis Req 14 500 GVWR HYDRAULIC REQUIREMENTS HYDRAULIC REQUIREMENTS HYDRAULIC REQUIREMENTS HYDRAULIC REQU...

Page 13: ... load Restriction in hydraulic line Cylinder piston seals leaking Relief valve not set properly Pump losing prime Overload condition Filter clogged Counterbalance valve defective Cable mis wrap Loose cable being wound on drum Unusual noise during operation Cavitation due to low hydraulic oil Load is excessive Suction line filter is clogged Relief valve set too low Relief valve defective Air in the...

Page 14: ...T 5000 LBS 7700 LBS GVWR 14 500 LBS CURB WT 7700 LBS 6800 LBS 5000 LBS CAUTION Never attach change or use unauthorized components on your s crane This could result in failure of the crane and or possible injuries and voids any warranty or liability CAUTION MOST SERVICE BODIES MOST SERVICE BODIES MOST SERVICE BODIES MOST SERVICE BODIES ARE NOT STRONG ENOUG ARE NOT STRONG ENOUG ARE NOT STRONG ENOUG ...

Page 15: ...ounting surface with four 4 0 88 grade eight bolts and four 4 grade eight lock nuts Torque the 0 88 bolts to 375 foot pounds Use of other than 0 88 grade eight bolts and lock nuts may result in the crane breaking loose from the mounting surface when in use 4 It is necessary to support the boom in the stored position The boom support should also have a place to secure the hook in the stored positio...

Page 16: ...ounding and does not require an additional ground cable 9 The 5000 crane requires a six 6 gallon minute flow rate at 2600 PSI to operate efficiently It is your It is your It is your It is your responsibility to choose the correct P T O and pump responsibility to choose the correct P T O and pump responsibility to choose the correct P T O and pump responsibility to choose the correct P T O and pump...

Page 17: ...h the crane for hookup to the reservoir Both the pressure and return lines in the crane are one half inch 37 degree 1 2 37 JIC If the reservoir is mounted in a location other than the right rear compartment additional hoses will need to be made The crane pressure line running up the center to revolving connections connects to a fitting on top of the relief valve The crane return line coming from t...

Page 18: ...UCTIONS 5000 SERIES OWNER S MANUAL FIGURE 7 TYPICAL RESERVOIR TANK HOOK UP 12v DC HOOK UP FIGURE 6 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 19: ...URRET AND BASE SERVICE PARTS TURRET AND BASE SERVICE PARTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION 21 12 4 16 20 28 18 5 14 11 19 3 10 9 13 7 2 6 1 8 15 17 30 31 29 32 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 20: ...ER 5 8 LOCK RINGS 10 20 964047 SHCS 5 8 11 X 3 00 11 1 201450 BRACKET ASM MOUNTING 12 1 203124 COVER HOSE 13 1 203675 COVER ROTATION RH ASM 14 1 203679 GUARD CRANE SIDE 15 1 203682 GUARD CRANE SIDE ASM 16 1 203685 GUARD CRANE SIDE ASM 17 1 203601 PANEL REAR COVER 18 1 203726 BRACKET MOUNTING ASM 19 1 203727 PANEL END ASM 20 1 203858 BRACKET ASM TUBE MOUNTING 21 1 203867 COVER ASM LH SIDE 22 1 9436...

Page 21: ...ERVICE PARTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION 36 37 4 4 4 29 3 4 3 27 28 30 7 21 20 19 17 9 40 39 8 38 23 26 41 27 6 35 33 3 34 3 3 18 1 2 5 10 9 13 14 11 12 15 16 32 31 48 43 44 47 42 45 46 3 3 3 3 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 22: ...INDER 18 1 202445 SHEAVE 10 00 O D X1 38 19 2 95480 001 ARROW 20 2 919003 HEX NUT 1 4 20 21 2 917494 HEX HD CAP SCR 1 4 20 X 3 4 22 1 202456 01 LOAD CHART 5000 23 1 202456 02 LOAD CHART 5000 24 1 3891 SERIAL TAG STAHL UNIVERSAL 25 2 918416 DRIVE SCREW 1 8DIA X 5 16LONG 26 2 202463 DECAL 5000 LRX 27 4 95475 001 DECAL STRIPES 28 2 95907 537 DECAL STAHLWART CRANE BOOM 29 2 202467 DECAL 10 FT 30 1 202...

Page 23: ...T SERVICE PARTS HYDRAULIC COMPONENT SERVICE PARTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION 7 12 13 8 14 16 15 2 9 6 14 26 26 1 27 10 10 27 6 6 3 6 9 7 22 21 26 26 11 25 24 25 25 28 10 23 4 5 20 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 24: ...3559 TUBE LIFT CYLINDER 12 1 203554 TUBE ROTATION TO RELIEF 13 1 203555 TUBE ROTAION TO RELIEF 14 4 95488 011 CONNECTOR 10 MOR X 6 TUBE FLAIRLESS 15 1 203556 TUBE RELIEF VALVE MOTOR 16 1 203557 TUBE RELIEF VALVE MOTOR 17 1 203122 VAVLE COMBO 4 FUNCTION 18 1 203499 BRACKET VALVE MOUNTING 19 1 203505 BRACKET VALVE MOUNTING 20 1 95736 039 CROSS RELIEF VAVLE 21 1 203863 TUBE WINCH 22 1 203864 TUBE WIN...

Page 25: ...T STAHL CONTACT STAHL CONTACT STAHL OR YOUR DISTR OR YOUR DISTR OR YOUR DISTR OR YOUR DISTRI I I IBUTOR BUTOR BUTOR BUTOR FOR CURRENT SERVICE PARTS INFORMATION FOR CURRENT SERVICE PARTS INFORMATION FOR CURRENT SERVICE PARTS INFORMATION FOR CURRENT SERVICE PARTS INFORMATION View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 26: ...1 125 DIA 3 1 95493 013 BRACKET CORD REEL 4 2 917806 TRUSS HD M S 1 4 20 X 1 2 5 6 962110 HEX WASHER HD SELF TAPPING 6 1 201524 COVER SWITCH MOUNTING 7 1 95493 003 SWITCH HOLDER 8 1 95493 002 SWITCH WATERPROOF 9 1 95493 004 STRAIN RELIEF 10 1 95493 012 BRACKET BUSHING WINCH 11 3 95493 006 BRACKET BUSHING MAIN 12 1 95493 011 BRACKET BUSHING HYD 13 1 95467 001 CORD REEL 14 1 203114 GUIDE ASM CABLE 1...

Page 27: ...ION RIPTION RIPTION 1 1 203733 BRACKET LIMIT 2 1 203734 LEVER LIMIT 3 1 203730 SPACER COVER MOUNTING 4 1 203731 SPACER COVER MOUNTING 5 2 203735 BRACKET COVER MTG 6 1 203736 COVER LIMIT 7 2 95493 003 SWITCH HOLDER 8 2 95493 002 SWITCH WATERPROOF 9 1 203737 BRACKET LIMIT STOP 10 2 919865 FLAT WASHER 1 4 11 1 917335 HEX HD CAP SCREW 1 4 20 X 2 5 12 1 919702 HEX HD ESNA NUT 1 4 20 View thousands of C...

Page 28: ...HEMATIC HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC P 10T T 10T SV10 47D SV10 47D SP10 20 EPFR50 S35 FR10 20F SV08 30 SV08 30 SV10 47C PD1 PD10 41 PD2 PD10 41 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 29: ...TICS 5000 SERIES OWNER S MANUAL WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 30: ...f purchase from the original owner Unauthorized repair or replacement prior to inspection or repair or replacement not in accordance with s recommendations and procedures may void the Warranty DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF REMEDIES DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF REMEDIES DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF REMEDIES DISCLAIMER OF IMPLIED WARRANTIES LIM...

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