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Troubleshooting

7

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Motor not running

Motor protector tripped.

Allow  motor to cool. Make sure pump is completely submerged (see
Page 4). Clear debris from volute and impeller. Check for high amp draw.

Open circuit breaker or blown fuse.

Replace fuse or reset breaker. 

NOTE:

if circuit breaker opens  repeatedly, 

don’t reset it. Call a licensed electrician.

Impeller clogged or binding.

Check amp draw. If it is more than twice the nameplate amps, the 
impeller is locked. Bearings and shaft may be damaged. DISCONNECT
POWER, clear debris from volute, impeller, and cutter as needed.

Cutter or cutter ring dull or worn.

DISCONNECT POWER, pull pump and inspect cutter and cutter ring. 
Replace if worn or dull.

Power cable damaged.

Resistance between power cable and ground should be infinity. If any 
reading is less than infinity, call a licensed electrician.

Bad control panel.

Inspect control panel wiring. Call a licensed electrician.

Defective liquid level switch.

With switch disconnected from power, check continuity through switch
while activating liquid level switch. Replace switch if necessary.

Not enough liquid in wet well to 

Allow the liquid to rise several inches above the switch-on level.

activate controls.
Liquid level cords tangled

Untangle cords for free operation.

Automatic controls defective

Try running pump in manual mode. If it runs, the automatic control is 
at fault.

Pump runs 

Liquid level control cords tangled

Untangle cords for free operation.

continuously

Pump is airlocked.

Stop pump for about one minute, then restart. Repeat stopping and starting 
until the airlock clears. If the airlock persists, DISCONNECT POWER, pull 
the pump and drill a 1/8” hole in the discharge pipe between the pump 
discharge and the check valve.

Flow in matches or exceeds the 

A larger pump or more pumps may be needed.

pump’s capacity.

Little or no effluent

Check valve plugged, stuck shut, or

Make sure check valve is installed correctly (flow arrow should point

delivered from 

installed backwards.

away from pump) and functioning correctly.

pump

System head excessive.

Consult dealer.

Pump suction plugged.

DISCONNECT POWER, pull pump, inspect, and clear as needed.

Wrong voltage or not wired correctly.

Check pump’s rotation; check nameplate voltage against supply voltage
(they must match); consult a licensed electrician.

Pump is air locked.

Stop pump for about one minute, then restart. Repeat stopping and starting 
until the airlock clears. If the airlock persists, DISCONNECT POWER, pull 
the pump and drill a 1/8” hole in the discharge pipe between the pump 
discharge and the check valve.

Worn or damaged impeller

DISCONNECT POWER, pull pump and inspect impeller. 
Replace if necessary.

Liquid level controls incorrectly 

Reposition or replace as necessary.

installed or defective.

Pump cycles 

No discharge check valve installed

Install discharge check valve.

constantly

Discharge check valve stuck open.

Repair or replace check valve as necessary.

Sewage wetwell too small.

Consult dealer.

Liquid level controls incorrectly 

Reposition or replace as necessary.

installed or defective.

Pump too small for inlet flow.

Consult dealer about larger pump or second pump.

Hazardous voltage. Can shock, burn, or

kill. Disconnect power before attempting any service or
repair work on pump.

Hazardous cutters and unexpected starts

which can cause loss of fingers. Keep hands away from
pump suction inlet when working on or servicing pump.

Summary of Contents for SG11200 Series

Page 1: ...mersible Grinder Pump 2007 PRINTED IN U S A S684 Rev 8 14 07 293 Wright Street Delavan WI 53115 SG11200 Series Installation Operation Parts For further operating installation or maintenance assistance Call 1 262 728 9181 ...

Page 2: ...ng can overheat the pump and will void the warranty 7 The pump is permanently lubricated Check the oil level in the seal plate periodically Check for water in the oil in the seal plate See instructions under Operation Lubrication Page 4 Hazardous voltage Can shock burn or kill During operation the pump is in water To avoid fatal shock proceed as follows if the pump needs servicing Electrically gro...

Page 3: ... pump unless it is properly grounded Wire the pump directly into a grounded ter minal block in an automatic float or pump controller box for automatic operation Connect the pump according to all applicable codes For continuous operation wire the pump directly into the switch box 4 Incorrect voltage can cause a fire or seriously damage the motor and voids the warranty Make sure that the frequency a...

Page 4: ... ing instructions before adjusting overload setting Set the overload protective device to the nameplate full load current Size the overload protective device so that the trip cur rent is 115 of the nameplate full load current U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 Red White Black 230 Volt Power Supply Motor Windings Motor Windings Factory Connected for 230V 3Ø as shown X1 X2 Z1 Y1 Y2 Z2 Figure 2 230 ...

Page 5: ...n the liquid level must be at least 19 1 2 for a three phase pump or 22 1 2 for a single phase pump to avoid overheating the motor Do not allow the pump to run in a dry sump It will void the warranty and may damage the pump MAINTENANCE Only qualified mechanics with proper tools and knowl edge should attempt to service this pump NOTICE Whenever bearing bracket is being removed for service remove oi...

Page 6: ... 9 Unscrew four capscrews and remove the bearing bracket from the motor housing 10 Use a flat blade screwdriver and very carefully pry the lower seal half from the seal plate cavity 11 Use a flat blade screwdriver and very carefully pry the upper seal half from the bearing bracket cavity Installing the New Shaft Seal NOTE Install all new O Rings seals and gaskets during reassembly It is good pract...

Page 7: ...clears If the airlock persists DISCONNECT POWER pull the pump and drill a 1 8 hole in the discharge pipe between the pump discharge and the check valve Flow in matches or exceeds the A larger pump or more pumps may be needed pump s capacity Little or no effluent Check valve plugged stuck shut or Make sure check valve is installed correctly flow arrow should point delivered from installed backwards...

Page 8: ...w M8x25 4 14 O Ring G47 3811 0 3 G47 3811 0 2 15 Capscrew M5x8 1 16 Capscrew M10x30 3 17 O Ring 1 G47 3891 0 G47 3891 0 18 Oil Seal 1 F25 2501 0 F25 2501 0 19 Oil Seal Bushing 1 A24 3811 0 A24 3811 0 20 Impeller 1 B27 3811 0 B27 3811 0 21 Rotating Cutter 1 A39 3811 0 A39 3811 0 22 Flat Washer 1 H53 1008 0 H53 1008 0 23 Lock Washer 1 H54 1008 0 H54 1008 0 24 Cap Nut M12 1 H56 6122 0 H56 6122 0 25 S...

Page 9: ...sat ed extra quick trip overload relays of recommended size are not used our warranty is void Buyer s only remedy and Sta Rite Industries only duty is to repair or replace defective products at Sta Rite Industries choice Buyer agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the installing dealer as soon as a problem is discovered I...

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