STA-RITE MAX-E-THERM 77707-1341 Service Manual Download Page 5

Air/Fuel Ratio Adjustment

NOTICE: Do not

attempt to adjust the air/fuel mixture by

altering gas or air orifice sizes or by adjusting the gas input
to achieve a particular gas input rate (“clocking the
meter”), as the rate may vary depending on elevation and
local gas heating value. 

Do not

attempt to adjust the gas input outside of the speci-

fied range.

Mixture Too Rich - (too much gas)

Symptoms:

A. CO

2

too high or 

B. O

2

too low or

C. Burner emits a high pitched whine

Cure:

Call Sta-Rite for a 5%-decrease Propane orifice.
Repeat orifice installation, starting at Step 1, Page 2.  
At Step 7, use the 5%-decrease replacement Propane
orifice which should be stamped  as shown:

Model No.

Propane Orifice Marked

Orifice Size

SR/SRC200

U

.238

SR/SRC333

S

.332

SR/SRC400

P

.399

Mixture too Lean - (not enough gas)

Symptoms:

A. CO

2

too low or 

B. O

2

too high or

C. Burner sounds rough and pulsating or exhaust has a

highly acrid odor.

Cure:

Call Sta-Rite for a 5%-increase Propane orifice.
Repeat orifice installation, starting at Step 1, Page 2.  
At Step 7, use the 5%-increase replacement Propane orifice
which should be stamped  as shown:

Model No.

Propane Orifice Marked

Orifice Size

SR/SRC200

T

.250

SR/SRC333

R

.348

SR/SRC400

N

.419

NOTICE:

If neither correction above produces satisfactory

combustion, consult your Sta-Rite distributor. The air/fuel
ratio is adjusted by replacing the gas orifice with an orifice
of the correct size. 

Inlet Pressure:

Min./Max. . . . . . . . . . . . . . . . . . . . . . . . . . . 4" / 14" WC

Manifold Pressure:

(Referenced to blower inlet tap). . . . . . . . . . . . . . -0.2" WC

Required Gas Input (BTU/Hr):

Model SR/SRC200. . . . . . . . . . . . . . . . . 200,000BTU/Hr
Model SR/SRC333. . . . . . . . . . . . . . . . . 333,000BTU/Hr
Model SR/SRC400. . . . . . . . . . . . . . . . . 399,990BTU/Hr

Sequence Of Operation

For detailed information, please refer to Sta-Rite Pool/Spa
Heater Training and Service Manual, publication no.
S5066.
An electronic temperature sensing 

thermistor 

in the mani-

fold adapter inlet controls the heater operation. When the
inlet water temperature drops below the temperature set on
the 

operating control

, the 

burner controller

supplies

power to the combustion 

air blower

through a series of

safety interlocks.

The interlocks consist of 

• the 

pressure switch (PS)

, which senses that the pump is

running, 

• the 

high limit switch (HLS)

, which opens if the heat

exchanger outlet temperature goes above 135°F (57°C),
and

• the 

automatic gas shutoff (AGS)

switch, which opens if

the heat exchanger outlet temperature goes above 140°F
(60°C). 

• the 

stack flue switch

, which opens if the flue gas tem-

perature exceeds 500°F (260°C).

The 

air flow switch (AFS)

senses the pressure drop across

the air metering orifice. As soon as there is sufficient air
flow, the AFS closes, closing the circuit to the 

hot surface

ignition (HSI)

, which ignites the fuel mixture. 

On a call for heat, the blower and HSI are energized. In
about 20 seconds, the gas valve opens and ignition occurs.
The HSI then switches to a sensing mode and monitors the
flame. 

Parts List

Part Name 

Qty.

Part No.

Gas Orifice - Propane (Kit 77707-1361)

1

42001-0361

Converts SR/SRC200NA to Propane

Gas Orifice - Propane (Kit 77707-1351)

1

42001-0351

Converts SR/SRC333NA to Propane

Gas Orifice - Propane (Kit 77707-1341)

1

42001-0341

Converts SR/SRC400NA and 
SR400HD to Propane

Gas Orifice O-Ring (All Kits)

1

U9-370

Conversion Instructions, NG to Propane

1

S630

NG to Propane Conversion Decal

1

32165-4159

5

Summary of Contents for MAX-E-THERM 77707-1341

Page 1: ...llation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manu facturer s instructions supplied with the kit IN CANADA THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIRE MENTS OF THE CAN B149 1 AND CAN B149 2 I...

Page 2: ...erential pressure gauge or slope gauge inclined manometer capable of reading to a resolution of 0 05 W C the Low Pressure Gauge 1 Flue gas analyzer reading either CO2 or O2 Do not attempt the conversion without all the listed tools and instruments GAS CONNECTIONS The heater requires a gas supply of not less than 4 10 2cm wc and not more than 14 35 6cm wc Gas supply pressures outside of this range ...

Page 3: ...opane orifice included in your kit see Table 2 Table 2 Replacement Propane Orifice Size Code Model Part No ID Stamp Size SR SRC400 42001 0341 D 409 SR SRC333 42001 0351 E 340 SR SRC200 42001 0361 F 244 8 Insert the Propane orifice squarely in the gas line union next to the combination gas valve see Figure 4 9 Swing the gas loop and union half back into place and tighten both unions securely 10 Tig...

Page 4: ...ÈtreutilisesilatempÈ raturede líeau estinfÈrieure 10 C 50 F CeestcertifiÈpour ÍtreinstallÈsurun solcombustible POURL INSTA LLATION L EXT RIEUR DÈgagementminimum avec toutes matiËrescombustibles dessus dÈ gage 152m mde chaque cÙ te 152m m l arriËre N installezpasce chauffe piscine sous un surplombse trouvant moins de 914m mdu dessus du chauffe piscine La partiese trouvantsous le surplombdoitÍtreouv...

Page 5: ...0 200 000BTU Hr Model SR SRC333 333 000BTU Hr Model SR SRC400 399 990BTU Hr Sequence Of Operation For detailed information please refer to Sta Rite Pool Spa Heater Training and Service Manual publication no S5066 An electronic temperature sensing thermistor in the mani fold adapter inlet controls the heater operation When the inlet water temperature drops below the temperature set on the operating...

Page 6: ...lower looks like the one on the left you MUST NOT replace the orifices with the ones in this kit Gas and Air Orifices are not interchangeable between the two blower types This kit must match your heater s fuel type when service is complete Propane or Natural Gas its BTU rating 200K 333K or 400K and its blower type If any of these items do not match DO NOT INSTALL THE KIT Call 1 800 752 0183 to ord...

Page 7: ...pas adéquate ni terminée tant que le fonctionnement de l appareil converti n a pas été vérifié comme le spécifient les instructions du fabricant livrées avec ce nécessaire AU CANADA LA CONVERSION DOIT ÊTRE EFFECTUÉE CONFORMÉMENT AUX SPÉCIFICATIONS DES AUTORITÉS PROVINCIALES AYANT COMPÉTENCE ET CONFORMÉMENT AUX SPÉCIFICATIONS DES CODES D INSTALLATION CAN B149 1 ET CAN B149 2 Ce nécessaire n est pré...

Page 8: ...el ou un manomètre à tube incliné pou vant relever une résolution ayant jusqu à 0 05 po à la colonne d eau contrôleur basse pression 1 Analyseur de gaz brûlés pouvant relever les CO2 et les O2 Ne pas essayer de procéder à la conversion si l on ne possède pas les instruments et les outils énumérés BRANCHEMENTS DU GAZ L arrivée du gaz au chauffe piscine spa doit être d au moins 4 pouces 10 2cm à la ...

Page 9: ...2001 0341 D 0 409 SR SRC333 42001 0351 E 0 340 SR SRC200 42001 0361 F 0 244 8 Introduire bien d équerre l ajutage de propane dans le raccord union de la conduite de gaz le plus proche de la soupape à gaz mixte voir la Figure 4 9 Ramener la conduite de gaz et l autre moitié du raccord union en position et serrer fermement les deux moitiés du raccord union 10 Serrer le collier retenant la conduite d...

Page 10: ...0183 COMPOSEZ LE 1 800 752 0183 OR Reg No 2 1 81 37 1 R THISPOOLHEATERWAS ANSIZ21 56 2001 CSA4 7 2001 CERTIFIEDFORCOMPLIANCEWITH FO ROUTD OORINSTA LLATION USA CANADA Minimum clearances fromcombustiblematerial top unobstructed 6 fromsides 6 from back Donotinstallthisapplianceunderan overhand less than 3feet 914mm frothetop oftheappliance Th earea undertheoverhang mustbe open on 3sides Recom mendedc...

Page 11: ...e chaleur du gaz requise BTU h Modèle SR SRC200 200 000 BTU h Modèle SR SRC333 333 000 BTU h Modèle SR SRC400 399 990 BTU h Ordre de fonctionnement Pour des renseignements plus détaillés se reporter au Manuel de réparation et de formation du chauffe piscine spa Sta Rite n de publication S5066 Une thermistance de détection de la température logée côté arrivée de l adaptateur de la tubulure contrôle...

Page 12: ... ressemble à celle de gauche son injecteur NE DOIT PAS être remplacé par celui livré avec la trousse Les injecteurs d air et de gaz ne sont pas interchangeables entre les deux types de soufflantes Cette trousse doit correspondre au type de combustible du chauffe piscine propane ou gaz naturel aux Btu 200 K 333 K ou 400 K et son type de soufflante Si l un ou l autre de ces éléments ne correspond pa...

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