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10

Pump Reassembly/Installing New Seal

1. Ceramic seat must be clean and free of dirt, grease, dust, etc. Wet outer

edge of O-Ring with small amount of liquid detergent; press ceramic seat
into seal plate cavity firmly and squarely with finger pressure (Fig. 5).

2. If ceramic seat will not locate properly, remove it, place face up on bench

and reclean cavity. Ceramic seat should now locate.

3. If seat still will not locate properly, place a cardboard washer over the

polished face and use a piece of 3/4" (19mm) standard pipe for pressing
purposes. NOTICE: Be sure not to scratch or mar polished surface or seal
will leak.

4. Remount seal plate on motor. Tighten bolts to 60-80 inch-lbs. (69-92

kg/cm) torque.

5. Apply a small amount of liquid detergent to inside diameter of rotating

half of seal.

6. Slide rotating seal member, polished face last, over threaded shaft end and

shaft shoulder until rubber drive ring hits shaft shoulder. (Fig. 3).

NOTICE: Be sure not to nick or scratch polished seal face; seal will leak

if face is damaged.

7. Screw impeller onto shaft (clockwise); this will automatically locate seal in

seal plate. 
NOTICE: On models with impeller screw: install impeller gasket and lock
screw (left-hand thread - turn counterclockwise).

8. Mount diffuser on seal plate; tighten screws to 10-14 inch-lbs. 

(11.5-16.1 cent.-kg.) torque.

9. Assemble motor and seal plate to volute; be sure clamp is properly

seated. NOTICE: Clamp knob can be located in any position around vo-
lute; if it is moved after assembly, tighten knob while tapping around
clamp to assist sealing. Do not move clamp while pump is full of water.

Hazardous pressure. Release all pressure from pump and piping

system before working on pump or attempting to adjust or remove clamp.
Clamp may blow off of pump if adjusted under pressure.

10. Reinstall pump base mounting bolts (if used) and prime pump according

to instructions on Page 7.

Installing Heat Sink Insert:

If the heat sink insert moves or shifts during seal removal, remove and reinstall
to prevent leakage.

1. To remove heat sink insert, grasp with fingers at the large end and move

back and forth. Do not deform.

2. Replace heat sink insert as follows:

A. Clean off old sealant and foreign material; clean out insert cavity.
B. Apply a small amount of non-hardening silicone RTV on surface of insert
(see Figure 6).
C. Pull insert into cavity (see Figure 7).
D. Remove surplus silicone RTV from insert cavity (see Figure 8).

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

WIPE ON SMALL AMOUNT OF

NON-HARDENING PERMATEX

ON THIS SURFACE

756 0993

7/8" SOCKET

BOLT

1-3/8" O.D.

WASHER

038 0893

REMOVE
SURPLUS
PERMATEX

PROPERLY
SEATED

039 0893

Summary of Contents for MAX-E-GLAS PE Series

Page 1: ...2G 122 3 PE6H 139L PE62H 139 3 PE6H 139LC PE6H3 139 Sta Rite Pool Spa Group 600 S Jefferson Street Waterford WI 53185 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728...

Page 2: ...he Sta Rite PE Series Self priming Centrifugal pump Is designed for use with swimming pools or as a centrifugal pump Is an excellent performer durable reliable Table of Contents Safety Instructions 3...

Page 3: ...BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids and system accessories before testing Releas...

Page 4: ...CE Use Teflon tape or Plasto Joint Stik1 for making all threaded connections to the pump Do not use pipe dope pipe dope will cause stress cracking in the pump NOTICE Pump suction and discharge connect...

Page 5: ...ical Officials IAPMO standards Use only non entrapping suction fitting or double suction TABLE I RECOMMENDED FUSING AND WIRING DATA Serv to Motor Dist in Ft M Motor Branch Fuse Max Load Voltage 0 100...

Page 6: ...mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool spa or hot tub and to all electrical equipment metal piping or con...

Page 7: ...Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Use a wrench only if necessary to remove...

Page 8: ...tem Propylene glycol is non toxic and will not damage plastic system components other anti freezes are highly toxic and may also damage plastic components in the system Drain all water from pump and p...

Page 9: ...e 3 Remove clamp holding pump halves together 4 Remove pump base mounting bolts if used Motor and seal plate assem bly can now be pulled away from pump body 5 Remove five screws and washers holding di...

Page 10: ...unterclockwise 8 Mount diffuser on seal plate tighten screws to 10 14 inch lbs 11 5 16 1 cent kg torque 9 Assemble motor and seal plate to volute be sure clamp is properly seated NOTICE Clamp knob can...

Page 11: ...er 7 Make sure impeller is not clogged follow steps 1 through 7 under Removing Old Seal Page 9 check impeller for clogging follow steps 7 through 11 under Installing New Seal Page 10 for reassembly 8...

Page 12: ...Clamp Knob 1 WC36 22 10 Impeller 1 Chart at Right 11 Diffuser 1 C1 200PA 12 Screw 8 32x7 8 5 U30 542SS 13 Washer 8 Lock 5 U43 21SS 14 Diffuser O Ring 1 U9 226 15 Tank Body 1 C176 47P1 16 1 4 NPT Drai...

Page 13: ...w 8 32x7 8 5 U30 542SS 13 Washer 8 Lock 5 U43 21SS 14 Diffuser O Ring 1 U9 226 15 Tank Body 1 C176 47P1 16 1 4 NPT Drain Plug 1 U178 920P 17 Base w Motor Pad 1 C104 42P 18 Motor Pad 1 C35 11 19 Washer...

Page 14: ...C30 12 11 Diffuser 1 C1 259P 12 Screw 8 32x7 8 5 U30 542SS 13 Washer 8 Lock 5 U43 21SS 14 Diffuser O Ring 1 U9 226 15 Tank Body 1 C176 47P1 16 1 4 NPT Drain Plug 1 U178 920P 17 Base w Motor Pad 1 C104...

Page 15: ...Capscrew 5 16 18x1 1 4 U30 64SS 4 U30 64SS 4 8 Washer Lock 5 16 U43 11SS 4 U43 11SS 4 9 Washer Flat 5 16 U43 41SS 4 U43 41SS 4 Quantity one unless otherwise indicated Overhaul Kits H P Parts Pak Numbe...

Page 16: ...ence misapplication im proper installation or maintenance or other circumstances which are not in Sta Rite s direct control Full warranty coverage is in effect for one year after instal lation The pro...

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