STA-RITE JTACL Owner'S Manual Download Page 8

8

PUMP SERVICE

Pump should only be serviced by qualified personnel.

To avoid dangerous or fatal electrical shock hazard, disconnect power

to motor before working on pump or motor!

No lubrication or regular maintenance are needed.

If shaft seal is damaged, repair as follows:

Removing Old Seal:

1. Disconnect power to pump motor.

2. Drain tub and pump; disconnect unions to allow access to pump.

3. Remove six bolts holding front plate to seal plate; remove front plate.

4. Remove shaft cover or motor canopy; using screwdriver in slot on motor

end of shaft or wrench on flats of shaft extension, hold pump shaft and un-
screw impeller from shaft (turn counterclockwise). Rotating half of seal will
come off with impeller.

NOTICE:

Pump may have spacing shims inside impeller sleeve (against

shaft shoulder). 

Do not lose or damage shims! 

If impeller needs replace-

ment or if shims are lost, see authorized service representative.

5. Carefully remove rotating part of seal from impeller sleeve by pulling and

turning on sealing washer and spring (Figure 2). Do not damage impeller
surface where drive ring seats and seals.

6. Carefully remove four motor throughbolts from seal plate (Figure 3); remove

seal plate and use a screwdriver to tap ceramic seat out from the rear
(Figure 4). Do not damage seal cavity in seal plate.

7. Clean cavity from which seal was removed and clean motor shaft.

Installing New Seal:

1. Ceramic seat must be clean and free of dirt, grease, dust, etc. Wet rubber

cup gasket of ceramic seat with 

small

amount of liquid detergent; press into

cavity firmly and squarely with finger pressure (Figure 5).

2. If ceramic seat will not locate properly, remove it, place 

face up 

on bench,

and reclean cavity. Ceramic seat should now locate.

3. Seal must be free of dirt, grease, grit, scratches or chips; be sure impeller

sleeve is clean. Slide seal assembly, rubber drive ring first, onto impeller
sleeve until drive ring bottoms on impeller back shroud.

4. Slip slinger over shaft; remount seal plate. Torque throughbolts to 25 inch-

lbs. (29 cm-kg).

5. Impeller shim(s) (if used) go over threaded shaft end against shaft shoulder.

Be sure to replace all shims for correct impeller spacing. Screw impeller
onto shaft until it seats against shaft shoulder. Work slinger over end of im-
peller sleeve so it rides on sleeve (Figure 6).

6. Remount front plate; using a criscross pattern, torque bolts to 30 inch-lbs.

(34.6 cm-kg). Reconnect unions; tighten hand tight only.

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Summary of Contents for JTACL

Page 1: ...5 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 www sta ritepool com Union City TN Delavan WI Mississauga Ont Murrieta CA Printed in U S A 2003 Sta Rite Industries Inc S197 Rev 1 17 03 This manual should be furnished to the end user of this pump its use will reduce service calls and chance of injury and will lengthen pump life ...

Page 2: ... The Sta Rite JT Series Tub Pump Is designed to circulate hot water in jetted tubs Is an excellent performer durable reliable Drains completely to assure sanitation meet IAPMO standards Table of Contents Safety Instructions 3 Installation 4 Electrical 5 6 Operation 7 Pump Service 8 Troubleshooting Guide 9 Repair Parts List 10 Warranty 11 ...

Page 3: ...on BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids and system accessories before testing Release all air in system before testing Tighten Sta Rite trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water Temperature for test must be l...

Page 4: ... Piping Use flexible or rigid PVC pipe for connections to pump Use at least 1 1 2 IPS pipe Fittings restrict flow for best efficiency use fewest possible fittings Unions are provided Use as follows for leak free connections to pump 1 O Ring and sealing surfaces must be clean 2 Assemble handtight only NO WRENCHES 3 NO pipe compound or Teflon tape on unions 4 Bond pipe to unions with PVC cement Use ...

Page 5: ...see Figure 1 Wiring Pump must be permanently connected to circuit Tables I II and III Page 6 gives correct wire and circuit breaker sizes for the pump alone If other lights or appliances are also on the same circuit be sure to add their amp loads to pump amp load before figuring wire and circuit breaker sizes If unsure how to do this or if this is confusing consult a licensed electrician Use the l...

Page 6: ...ranch Circuit Breaker No H P amps Rating amps JTACL AA 1 2 7 0 15 JTADL AA 3 4 9 2 15 JTADL 2A 3 4 9 0 15 JTAEL AA 1 11 2 15 JTAEL 2A 1 12 0 15 JTAFL 2A 1 1 2 16 20 TABLE III RECOMMENDED CIRCUIT BREAKER SIZES 60 Hz 220V and 230V MOTORS Model Motor Voltage Full Load Branch Circuit Breaker No H P Hz Ph amps Rating amps JTAD 230A 3 4 230 60 1 4 8 15 JTAE 230A 1 230 60 1 6 1 15 JTADL 220AA 3 4 220 60 ...

Page 7: ...perature and gradually increase it according to your experience Keep an accurate thermometer in bath check it before getting in Do not use or allow the use of the tub by anyone using alcohol or drugs The effects of hot water alcohol and or drugs can cause dizzi ness and falling loss of consciousness or heart attack A long bath in hot water may cause hyperthermia too much heat in the body which can...

Page 8: ...roughbolts from seal plate Figure 3 remove seal plate and use a screwdriver to tap ceramic seat out from the rear Figure 4 Do not damage seal cavity in seal plate 7 Clean cavity from which seal was removed and clean motor shaft Installing New Seal 1 Ceramic seat must be clean and free of dirt grease dust etc Wet rubber cup gasket of ceramic seat with small amount of liquid detergent press into cav...

Page 9: ...l cause poor flow and poor jet action 2 Consult dealer installer or service representative C EXCESSIVE AIR IN SYSTEM PUMP LOSES PRIME 1 Make sure water level in spa is at least 2 51 mm above top of jets with system not operating 2 Make sure there are no leaks in suction piping 3 Make sure there is no vortex whirlpool at the suc tion 4 Consult dealer installer or service representative D CIRCUIT BR...

Page 10: ...27S 37400 0027S 37400 0027S 8 Impeller 1 C5 228PC C5 228PB C5 229P 17301 0001 9 Front Plate 1 C1 261P C1 261P C1 261P C1 261P 10 Screw 1 4 20x1 3 4 6 30787 0005 30787 0005 30787 0005 30787 0005 11 O Ring Union 2 U9 226 U9 226 U9 226 U9 226 12 Adapter Union 2 U11 183P1 U11 183P1 U11 183P1 U11 183P1 13 Collar Union 2 U11 182P1 U11 182P1 U11 182P1 U11 182P1 Button 1 WC17 57 WC17 57 WC17 57 WC17 57 Tu...

Page 11: ...r pur chaser Purchaser only Sta Rite shall have the option to re pair or replace the defective product at its sole discre tion Purchasers must pay all labor and shipping charges nec essary to replace the product covered by this warranty Requests for warranty service must be made through the in stalling dealer This warranty shall not apply to any product that has been subject to negligence misappli...

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