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© 2010 SST Sensing Ltd                                        11                                             
DS0074 Rev 7 

O2I

-

Flex

 Oxygen Interface 

WARNING 
Due  to  the  power  requirements  of  the  sensor 
heater the PCB becomes HOT during operation. 

 

Personal Injury

 

DO NOT USE these products as safety or

 

Emergency Stop devices or in any other application

 

where failure of the product could result in

 

personal injury.

 

Failure to comply with these instructions could

 

result in death or serious injury.

 

 

 

CAUTION

 

Do  not  exceed  maximum  ratings  and  ensure  sensor  is 
operated in accordance with all requirements of AN0043

 

Failure to comply with these instructions may result 
in product damage. 
 
It is the customer’s responsibility to ensure that this 
product is suitable for use in their application.   For 
technical  assistance  or  advice,  please  email  us: 
[email protected] 

SENSOR OPERATING TIPS continued 

Cross sensitivity with other gases: 

Gases or chemicals that will have an influence on the life of the sensor or on the measuring results are: 
 

1. 

Combustible Gases 

 Small amounts of combustible gases will be burned at the hot Pt-electrode surfaces or Al

2

O

3

 filters of the sensor.  

 In general combustion will be stoichiometric as long as enough oxygen is available, the sensor will measure the      
 residual  oxygen  pressure  which  leads  to  a  measurement  error.    The  sensor  is  not  recommended  for  use  in       
applications  where  there  are  large  amounts  of  combustible  gases  present  and  an  accurate  O

2

  measurement  is 

required.  
Investigated gases were: 

 

H

2

 (Hydrogen) up to 2%; stoichiometric combustion 

 

CO (Carbon Monoxide) up to 2%; stoichiometric combustion 

 

CH

4

 (Methane) up to 2.5%; stoichiometric combustion 

 

NH

3

 (Ammonia) up to 1500 ppm; stoichiometric combustion 

 

2. 

Heavy Metals 

          Vapours of metals like Zn (Zinc), Cd (Cadmium), Pb (Lead), Bi (Bismuth) will have an effect on the catalytic     
 

properties of the Pt– electrodes.  Exposure to these metal vapours must be avoided. 

 

3. 

Halogen and Sulphur Compounds  

 

Small amounts (< 100ppm) of Halogens and/or Sulphur compounds have no effect on the performance of the 

 

oxygen sensor.  Higher amounts of these gases will in time cause readout problems or, especially in condensing 

 

atmospheres, corrosion of sensor parts. These gases often outgas from plastic housings and tubes when hot. 

 

Investigated gases were:   

 

Halogens, F

2

 (Flourine), Cl

2

 (Chlorine) 

 

HCL (Hydrogen Chloride), HF (Hydrogen Fluoride)    

 

SO

2

 (Sulphur Dioxide) 

 

H

2

S (Hydrogen Sulphide) 

 

Freons 

 

CS

2

 (Carbon Disulfide) 

                                                             

4.  

Reducing Atmospheres 

 

 

 

 

 

 

 

 

 

 

          

 

Long time exposure to reducing atmospheres may in time impair the catalytic effect of the Pt-electrodes and has 
to be avoided. Reducing atmospheres are defined as an atmosphere with very little free oxygen and where     
combustible gases are present. In this type of atmosphere oxygen is consumed as the combustible gases are 
burned. 

 

5. 

Others                                                                                                                                           

 

Dust. Fine dust (Carbon parts/soot) might cause clogging of the porous stainless steel filter and might 
have an effect on the response of the sensor to oxygen changes. 

 

Heavy shocks or vibrations may alter sensor properties resulting in the need for a recalibration.

 

 

Summary of Contents for O2I-Flex

Page 1: ...lectable output filtering allows adaptive fast and dynamic or slow and stable output response Power and Sensor Operating LEDs Removable polarised screw terminals for easy wiring SPECIFICATIONS Maximum ratings Supply voltage 24VDC 10 Current consumption 600mA max 24VDC 4 20mA Load 100 600Ω Temperature limits Storage 10 to 70 C Operating 10 to 70 C O2I Flex APPLICATIONS Combustion control including ...

Page 2: ...ygen sensors do not directly measure the oxygen concentration but instead measure the partial pressure of oxygen within the measurement gas In order to output an oxygen concentration the O2I FLEX must be calibrated or more specifically re referenced in a known gas concentration typically normal air Calibration or re referencing is achieved by connecting the calibration input to GND or by pressing ...

Page 3: ...ial pressure of oxygen PPO2 within the measurement gas deviations in the Barometric Pressure BP from that present during calibration will cause readout errors proportional to the change For example if the sensor was reading 21 O2 at 1013 25mbar and the BP increased by 1 the sensor readout would also increase by 1 to 21 21 O2 OXYGEN SENSOR HEATER ADJUSTMENT The Oxygen Sensor heater must be adjusted...

Page 4: ...0 SST Sensing Ltd 4 www sstsensing com DS0074 Rev 7 OUTLINE DRAWING AND MOUNTING INFORMATION 60mm 60mm 67mm 67mm 4 x M4 Mounting holes on industry standard 60x60mm pitch PCB LAYOUT O2I Flex Oxygen Interface ...

Page 5: ...ery SST oxygen sensor has two heater connections which should be connected to pins 1 2 of the O2I Flex the heater coil has no polarity However when connecting to a sensor where the sensor housing is one of the heater connections pin 1 of the O2I Flex should be connected to the housing SYSYEM BLOCK DIAGRAM PIN Description 1 Sensor Heater GND Yellow H 2 Sensor Heater Yellow H 3 Sensor Sense Blue S 4...

Page 6: ...onnections ensure Tx goes to Rx of the PC and Rx goes to Tx of the PC The O2I Flex communicates via standard COM port settings that are default on most PCs and many other RS232 compatible devices If however communication problems are occurring use the settings below to configure the PC or device COM Port O2I Flex Oxygen Interface ...

Page 7: ...ith the amount of averaging user variable whilst the raw un averaged values allow the user to detect sudden oxygen changes The averaged value is the measurement output on both the 4 20mA and 0 10VDC outputs The sensor Td value is the measure of the partial pressure of oxygen in the measurement gas The O2 concentration is the Td value scaled by the stored calibration value To stop or restart the da...

Page 8: ...onse to oxygen changes Press Enter to save The new averaging value is now stored in memory This value is retained on power loss Adjusting the Minimum and Maximum Ranges of the Analogue Outputs 4 20mA and 0 10VDC The O2I FLEX is factory default to output a range of 0 25 O2 via its two analogue outputs This range can be expanded to 0 100 O2 as described on Page 6 When the unit is reconfigured to out...

Page 9: ...umed At this point remove GND from PIN 10 or release the calibration switch The output will now track to the correct value for the calibration gas Calibration is complete Calibration values are retained on power loss Manual Calibration Ensure the O2I FLEX is configured for manual calibration See CONFIGURATION on Page 6 Place the sensor probe in the calibration gas typically normal air Allow the ou...

Page 10: ...ng from Water Droplets In environments where falling water droplets are likely the sensor should be protected from water falling directly onto the very hot sensor cap as this can cause massive temperature shocks to the cell and heater Popular methods include a hood over the sensor cap or for the sensor to be mounted in a larger diameter cylinder At a very minimum the sensor cap should be angled do...

Page 11: ...te O2 measurement is required Investigated gases were H2 Hydrogen up to 2 stoichiometric combustion CO Carbon Monoxide up to 2 stoichiometric combustion CH4 Methane up to 2 5 stoichiometric combustion NH3 Ammonia up to 1500 ppm stoichiometric combustion 2 Heavy Metals Vapours of metals like Zn Zinc Cd Cadmium Pb Lead Bi Bismuth will have an effect on the catalytic properties of the Pt electrodes E...

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