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AUTOMATIC TRANSMISSION 5A-9
SSANGYONG Y200
Solenoid Valve Symbols
(ON/OFF Solenoids)
The solenoid symbol shown adjacent to each solenoid
on the hydraulic system schematics indicates the state
of the oil flow through the solenoid valve with the power
ON or OFF.
Normally Open (NO) Solenoid
POWER ON: Line 500 port is closed. The output port
is open to exhaust at the solenoid valve.
POWER OFF: The exhaust port is closed. The output
port is open to line 500.
Variable Pressure Solenoid Multiplexing System
Friction element shifting pressures are controlled by
the Variable Pressure Solenoid (VPS).
Line pressure is completely independent of shift pres-
sure and is a function of throttle position, gear state
and engine speed.
S5 is a proportional or variable pressure solenoid that
provides the signal pressure to the clutch and band
regulator valves thereby controlling shift pressures.
VPS pressure is multiplexed to the clutch regulator
valve, the band regulator valve and the converter clutch
regulator valve during automatic gearshifts.
A variable pressure solenoid produces a hydraulic
pressure inversely proportional to the current applied.
During a gearshift the TCM applies a progressively
increasing or decreasing (ramped) current to the
solenoid. Current applied will vary between a minimum
oaf 200 mA and a maximum of 1000 mA. Increasing
current decreases output (S5) pressure. Decreasing
current increases output (S5) pressure.
Line 500 pressure, (approximately 440 to 560 kPa), is
the reference pressure for the VPS, and the VPS output
pressure is always below line 500 pressure.
When the VPS is at standby, that is no gearshift is
taking place, the VPS current is set to 200 mA giving
maximum output pressure.
Under steady state conditions the band and clutch
regulator valve solenoids are switched OFF.
This applies full Line 500 pressure to the plunger and
because Line 500 pressure is always greater than S5
pressure it squeezes the S5 oil out between the
regulator valve and the plunger. The friction elements
are then fed oil pressure equal to Line 500 multiplied
by the amplification ratio.
When a shift is initiated the required ON/OFF solenoid
is switched ON cutting the supply of Line 500 to the
plunger.
At the same time the VPS pressure is reduced to the
ramp start value and assumes control of the regulator
valve by pushing the plunger away from the valve.
The VPS then carries out the required pressure ramp
and the timed shift is completed by switching OFF the
ON/ OFF solenoid and returning the VPS to the standby
pressure.
This system enables either the band or clutch or both
to be electrically controlled for each gearshift.
Mode Indicator Light
Depending on the application, the mode indicator light
may be used to indicate the mode that has been se-
lected or if an overheat condition exists. The mode
indicator light is usually located on the instrument
cluster.
Communication Systems
CAN
The Controller Area Network (CAN) connects various
control modules by using a twisted pair of wires, to
share common information. This results in a reduction
of sensors and wiring. TCM obtains the actual engine
speed and throttle position, vehicle speed and
accelerator position etc. from ECM via CAN without
any additional sensors.
K-Line
The K-line is typically used for obtaining diagnostic
information from the TCM. A scan tool with a special
interface is connected to the TCM via Data Link
Connector (DLC) and all current faults, stored faults,
runtime parameters are then available. The stored
trouble codes can also be cleared by scan tool.
The K-line can be used for vehicle coding at the
manufacturer’s plant or in the workshop. This allows
for one TCM design to be used over different vehicle
mod-els.
The particular code is sent to the microprocessor via
the K-line and this results in the software selecting the
correct shift and VPS ramp parameters.
Data Link Connector (DLC)
The Data Link Connector (DLC) is a multiple cavity
connector. The DLC provides the means to access the
serial data from the TCM.
The DLC allows the technician to use a scan tool to
monitor the various systems and display the Diagnostic
Trouble Codes (DTCs).
KAA5A070
Summary of Contents for Rexton Y200
Page 21: ...ENGINE GENERAL INFORMATION 1A 7 SSANGYONG Y200 YAD1A050 DIESEL ENGINE Front View ...
Page 22: ...SSANGYONG Y200 1A 8 ENGINE GENERAL INFORMATION Side View YAD1A060 ...
Page 38: ...SSANGYONG Y200 1A 24 ENGINE GENERAL INFORMATION PERFORMANCE CURVE M162 Engine YAD1A160 ...
Page 39: ...ENGINE GENERAL INFORMATION 1A 25 SSANGYONG Y200 M161 Engine YAD1A170 ...
Page 40: ...SSANGYONG Y200 1A 26 ENGINE GENERAL INFORMATION Diesel Engine YAD1A180 ...
Page 63: ...SSANGYONG Y200 1B1 22 M162 ENGINE MECHANICAL ENGINE MOUNT YAD1B300 ...
Page 175: ...SSANGYONG Y200 1B2 14 M161 ENGINE MECHANICAL YAD1B5M0 ENGINE MOUNT ...
Page 272: ...SSANGYONG Y200 1B3 6 DIESEL ENGINE MECHANICAL CYLINDER BLOCK YAD1BA50 ...
Page 274: ...SSANGYONG Y200 1B3 4 DIESEL ENGINE MECHANICAL COMPONENT LOCATOR CYLINDER HEAD YAD1BA40 ...
Page 276: ...SSANGYONG Y200 1B3 8 DIESEL ENGINE MECHANICAL ENGINE COMPONENT YAD1BA60 ...
Page 498: ...M162 ENGINE CONTROLS 1F1 71 SSANGYONG Y200 YAD1F590 ...
Page 592: ...M161 ENGINE CONTROLS 1F2 71 SSANGYONG Y200 YAD1F590 ...
Page 701: ...SSANGYONG Y200 2C 6 FRONT SUSPENSION CROSS SECTIONAL VIEW SUSPENSION ASSEMBLY YAD2C060 ...
Page 704: ...FRONT SUSPENSION 2C 9 SSANGYONG Y200 REPAIR INSTRUCTIONS ON VEHICLE SERVICE YAD2C080 ...
Page 720: ...REAR SUSPENSION 2D 5 SSANGYONG Y200 SHOCK ABSORBER YAD2D040 ...
Page 757: ...SSANGYONG Y200 3A 8 FRONT AXLE YAD3A380 ...
Page 965: ...SSANGYONG Y200 4E 88 ABS AND TCS SCHEMATIC AND ROUTING DIAGRAMS YAD4E280 ABS 5 3 CIRCUIT ...
Page 966: ...ABS AND TCS 4E 89 SSANGYONG Y200 YAD4E290 ABD 5 3 CIRCUIT ...
Page 983: ...AUTOMATIC TRANSMISSION 5A 11 SSANGYONG Y200 HYDRAULIC CONTROL CIRCUIT KAA5A08A ...
Page 992: ...5A 20 AUTOMATIC TRANSMISSION SSANGYONG Y200 PARK AND NEUTRAL KAA5A31A ...
Page 994: ...5A 22 AUTOMATIC TRANSMISSION SSANGYONG Y200 REVERSE KAA5A33A ...
Page 996: ...5A 24 AUTOMATIC TRANSMISSION SSANGYONG Y200 MANUAL 1 KAA5A35A ...
Page 998: ...5A 26 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 1 KAA5A37A ...
Page 1000: ...5A 28 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 2 AND MANUAL 2 KAA5A39A ...
Page 1002: ...5A 30 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 3 AND MANUAL 3 KAA5A41A ...
Page 1004: ...5A 32 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 3 LOCK UP AND MANUAL 3 LOCK UP KAA5A43A ...
Page 1006: ...5A 34 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 4 OVERDRIVE KAA5A45A ...
Page 1008: ...5A 36 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 4 LOCK UP KAA5A47A ...
Page 1071: ...AUTOMATIC TRANSMISSION 5A 203 SSANGYONG Y200 KAA5A2G0 ...
Page 1081: ...AUTOMATIC TRANSMISSION 5A 213 SSANGYONG Y200 TCM WIRING DIAGRAM DIESEL ENGINE 1 OF 2 YAD5A230 ...
Page 1082: ...5A 214 AUTOMATIC TRANSMISSION SSANGYONG Y200 TCM WIRING DIAGRAM DIESEL ENGINE 2 OF 2 YAD5A240 ...
Page 1083: ...AUTOMATIC TRANSMISSION 5A 215 SSANGYONG Y200 CONNECTOR END VIEW KAA5A5O0 ...
Page 1097: ...MANUAL TRANSMISSION 5B 11 SSANGYONG Y200 YAD5B460 TRANSMISSION ASSEMBLY DISASSEMBLED VIEW ...
Page 1167: ...PART TIME T C 5D1 15 SSANGYONG Y200 DIAGNOSTIC DIAGRAM YAD5D210 ...
Page 1170: ...SSANGYONG Y200 5D1 18 PART TIME T C DISASSEMBLY AND ASSEMBLY YAD5D370 ...
Page 1222: ...TRANSFER CASE TOD 5D2 27 SSANGYONG Y200 SCHEMATIC WIRING DIAGRAM YAD5D190 ...
Page 1269: ...SSANGYONG Y200 5D2 74 TRANSFER CASE TOD UNIT REPAIR TRANSFER CASE DISASSEMBLED VIEW YAD5D360 ...
Page 1313: ...SSANGYONG Y200 6E 6 STEERING COLUMN YAD6E050 Side Rear STEERING ASSEMBLY CROSS SECTION ...
Page 1347: ...SSANGYONG Y200 7B 6 GENERAL HVAC SYSTEM Airflow Typical A C System Typical YAD7B020 YAD7B030 ...
Page 1380: ...AUTOMATIC CONTROL HVAC SYSTEM 7D 3 SSANGYONG Y200 FATC CONTROL YAD7D010 ...
Page 1381: ...SSANGYONG Y200 7D 4 AUTOMATIC CONTROL HVAC SYSTEM FATC INPUT OUTPUT ROUTING DIAGRAM YAD7D020 ...
Page 1453: ...BODY INTERIOR 9B 5 SSANGYONG Y200 CONSOLE YAD9B040 ...
Page 1473: ...SSANGYONG Y200 9C 4 BODY EXTERIOR FLIP UP SYSTEM YAD9C030 ...
Page 1540: ...SSANGYONG Y200 9D 12 BODY ELECTRICAL YAD9D190 ...
Page 1541: ...BODY ELECTRICAL 9D 13 SSANGYONG Y200 REPAIR OF EACH SYSTEM INSTRUMENT PANEL ASSEMBLY YAD9D200 ...
Page 1618: ...BODY S MEASURING DIMENSION 9E 3 SSANGYONG Y200 FRAME YAD9E020 ...
Page 1619: ...SSANGYONG Y200 9E 4 BODY S MEASURING DIMENSION YAD9E030 SIDE STRUCTURE COMPLETE ...
Page 1620: ...BODY S MEASURING DIMENSION 9E 5 SSANGYONG Y200 YAD9E040 ...
Page 1621: ...SSANGYONG Y200 9E 6 BODY S MEASURING DIMENSION ENGINE ROOM YAD9E050 ...
Page 1622: ...BODY S MEASURING DIMENSION 9E 7 SSANGYONG Y200 WIND SHIELD AND REAR GLASS YAD9E060 ...
Page 1623: ...SSANGYONG Y200 9E 8 BODY S MEASURING DIMENSION TAIL GATE YAD9E070 ...
Page 1626: ...BODY S MEASURING DIMENSION 9E 11 SSANGYONG Y200 UNDER COATING YAD9E100 ...
Page 1627: ...SSANGYONG Y200 9E 12 BODY S MEASURING DIMENSION YAD9E110 BODY MOUNTING Mounting Point ...