SSANGYONG D20DTF Information Download

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01-4

korando 2010.10

0000-00

D20DTF ENGINE INFORMATION

2. MAJOR COMPONENTS

Front view

▶

Vacuum pump

Oil filter assembly

Camshaft position sensor

Power steering pump pulley

Water pump pulley

Alternator pulley

Idler bearing 1

A/C compressor pulley

Auto tensioner

Idler bearing 2

Isolation damper

Rear view

▶

E-EGR valve

Fuel temperature sensor

Fuel HP pump assembly

E-VGT actuator

Coolant temperature sensor

IMV

Magnetic triggering

Crankshaft position sensor

Summary of Contents for D20DTF

Page 1: ...RAL INFORMATION 1 ENGINE LAYOUT 2 MAJOR COMPONENTS DURING SERVICE WORK 1 GUIDELINES FOR SERVICE WORK SAFETY 2 JACK UP POINTS 3 STANDARD BOLTS SPECIFICATIONS SPECIAL TOOL 1 NEW SPECIAL TOOLS 2 NORMAL EQUIPMENTS 3 4 6 11 12 13 14 GENERAL INFORMATION ...

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Page 3: ...01 3 D20DTF ENGINE INFORMATION korando 2010 10 0000 00 1 ENGINE LAYOUT Front view Rear view Right view Left view ...

Page 4: ... position sensor Power steering pump pulley Water pump pulley Alternator pulley Idler bearing 1 A C compressor pulley Auto tensioner Idler bearing 2 Isolation damper Rear view E EGR valve Fuel temperature sensor Fuel HP pump assembly E VGT actuator Coolant temperature sensor IMV Magnetic triggering Crankshaft position sensor ...

Page 5: ...erature sensor Rear exhaust gas temperature sensor CDPF assembly E VGT Pressure port after CDPF Oil drain plug Left view Thermostat assembly Knock sensor 1 connector Variable swirl valve assembly Oil cooler assembly E EGR valve Knock sensor 2 connector E EGR solenoid valve EGR cooler Electronic throttle body T MAP sensor Oil level switch ...

Page 6: ...tailed description of supplementary information on work procedure or skill Notice means precautions on tool device or part damages or personal injuries that can occur during service works However above references and cautions cannot be inclusive measures so should have habits of taking concerns and cautions based on common senses 2 Equipment Korando C is FF Front Engine Front Drive type vehicle an...

Page 7: ... nut Replace them with new If reused normal functions cannot be maintained Align the disassembled parts in clean according to disassembling order and group for easy assembling According to installing positions the bolts and nuts have different hardness and design So be careful not to mix removed bolts and nuts each other and align them according installing positions To inspect and assemble clean t...

Page 8: ...tely Inspect the complete system including the catalytic converter if equipped Inspect the body near the exhaust system Look for broken damaged missing or out of position parts as well as open seams holes loose connections or other conditions which could cause heat buildup in the floor pan or could let exhaust fumes seep into the trunk or passenger compartment 4 Tires Be alert to any vibration of ...

Page 9: ...nstallation While removing engine drain engine oil coolant and fuel in fuel system to prevent leakage During service work of removal installation be sure to check each connected portions to engine not to make interference To prevent personal injuries and vehicle damages that can be caused by mistakes during engine and unit inspection repair and to secure optimum engine performance and safety after...

Page 10: ...n this manual while working on DI engine fuel system When working on the fuel line between priming pump and injector including return line always plug the openings with caps to prevent foreign materials or dust from entering to the openings and connections The HP fuel supply pipe HP pump to fuel rail and HP fuel pipe Fuel rail to injector should be replaced with new ones when removed 1 2 3 3 Elect...

Page 11: ...POINTS Stand jack up points and installation status front side Jack up points for 2 post lift Mounting status Stand jack up points and installation status rear side Mounting status Stand jack up points and installation status front side Jack up points for 2 post lift ...

Page 12: ...ndard tightening torque during bolt tightening works and can adjust torque to be proper within 15 if necessary Try not to over max allowable tightening torque if not required to do so Determine extra proper tightening torque if tightens with washer or packing If tightens bolts on the below materials be sure to determine the proper torque 1 2 3 4 Aluminum alloy Tighten to 80 of above torque table P...

Page 13: ...nts and conventional tools are used Name and Part Number Special tool Use Vehicle Part number T99410010A Name Belt tension adjuster Use Used to release tension without removing belt when replacing pulley or pump Use Engine Part number T99110010A Name Flywheel fixing device Use Used to fix flywheel or drive shaft to prevent engine from rotating when removing crankshaft pulley ...

Page 14: ... C to support module when lowering engine and transmission mounted to sub frame at the same time replacing manual transmission Name Engine stand 1 tone or more Use Used to fix the removed engine or engine and transmission transaxle and can support at least 1 tone Name Engine crane 1 tone or more Use Used to move engine module including transaxle to working space or engine stand and can support at ...

Page 15: ... to hold engine to prevent it from dropping when removing engine mounting RH insulator or sub frame Name Oil pan gasket remover Use Used to separate oil pan and minimize damage when removing oil pan Name Torque angle gauge Use Used to angle tighten correctly after torque tightening Name Fuel sender cover remover installer ...

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