background image

Operating Instructions and Parts List,  Form No. 1000026,  Back sheet 1 of 6

IMPORTANT SAFETY INFORMATION

It is the operators responsibility to read and
understand the following safety statements,

Only qualified operators should install, operate,
adjust, maintain, clean, repair, or transport this
machinery.

Inspect tool before use.  Replace any worn or
damaged parts. Failure to observe these warnings
can result in severe injury or death.

Keep hands away from the crimping tool head
when crimping.

WARNING

To help prevent personal injury,

Always wear eye protection whenever

operating hydraulic equipment.

Always wear hearing protection as

required.

Operation, repair, or maintenance of hydraulic
equipment should be performed by a qualified
person who understands the proper function of
hydraulic equipment per local directives and
standards.

Hydraulic equipment must be assembled correctly
and then checked for proper function before use. Use
hydraulic components of the same hydraulic
pressure ratings. An appropriate hydraulic pressure
gauge is recommended to monitor pressure.

Never place your hands or other body
parts near a hydraulic fluid leak.
Never use your hands or other body parts
to check for a possible leak.

High pressure fluid can be injected under your skin
causing serious injury and/or infection.

Exercise caution to avoid the risk of fire.
An incomplete crimp can cause a fire. Use 
proper die, connector and cable.  Improper

combinations can result in an incomplete

crimp.

This tool is not insulated. When using this 
unit near energized electrical lines, use
proper personal protective equipment.

This tool is intended for two-handed operation.
Maintain a firm grip on both handles during
operation.  Using this tool in any other manner can
result in injury or equipment damage.

Properly dispose of all fluids, components, and
assemblies at the end of their useful life.

Hydraulic fluid should be compatible with all
hydraulic components.

WARNING

IMPORTANT

WARNING

WARNING

This is the safety alert symbol.  

It is used to alert you to potential personal injury
hazards.  Obey all safety messages that follow this
symbol to avoid possible injury or death

Denotes an imminently hazardous situation which, if
not avoided, will result in death or serious injury.

Denotes a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

Denotes a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

Caution used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.

Denotes an operating or service procedure or condition
considered essential for expedient and efficient
operation and service.

IMPORTANT

CAUTION

CAUTION

WARNING

DANGER

Summary of Contents for POWER TEAM C12-TON

Page 1: ...y pulling the trigger on the pump lever and making another pumping stroke It will retract only to the positions previously set thus minimizing the amount of pumping needed to complete the next compression Note that all operating controls are located such that the operator need not remove his hands from the tool THE C12 TON TOOL IS NOT TO BE USED FOR HOT LINE WORK SPECIFICATIONS PUMP SECTION SINGLE...

Page 2: ...jury and or infection Exercise caution to avoid the risk of fire An incomplete crimp can cause a fire Use proper die connector and cable Improper combinations can result in an incomplete crimp This tool is not insulated When using this unit near energized electrical lines use proper personal protective equipment This tool is intended for two handed operation Maintain a firm grip on both handles du...

Page 3: ...the valve will cause an audible click and a pronounced difference in the feel of the pumping To retract the ram open the compressor handles hold the pressure release trigger down and close the handles firmly to push in the pressure release plunger The ram will retract to the pre selected position If the die opening must be increased further use same procedure as above and while the trigger is held...

Page 4: ... Service should be performed by adequately trained personnel in repair shops under clean conditions For those owners having adequately staffed repair facilities a hydraulic seal replacement kit No 3 3554 containing O rings gaskets etc needed for one complete replacement of hydraulic seals in the compressor Include compressor serial number when ordering all parts To replace the seals it is necessar...

Page 5: ... full the ram is likely being held by a deformed washer A small amount of leakage is desirable around the ram pump plunger and pressure release valve plunger to lubricate these parts If enough leakage occurs to cause the oil to run the packing should be replaced If rotating the reservoir handle will not advance the ram to within a half inch of closing the dies additional oil is needed in the compr...

Page 6: ...Rubber Covering Cap 18 3 1197 1 Piston Reservoir 19 3 5071 1 Rubber Covering Cylinder 20 3 1201 1 Cap Reservoir 21 5 1260 1 Quad Ring 1 5 8 x 1 7 8 x 1 8 22 3 1195 1 Cylinder Assembly 23 5 1263 1 O Ring 24 5 1259 2 Screw 10 24 x 1 4 SHCS 25 12356 2 Washer Tooth Int 37 x 20 26 3 1214 1 Ring Back up 27 3 1193 1 Ram Assembly 28 3000094 1 C Head Assembly Coated ITEM NOT SHOWN 2000147 1 Bag Nylon Carry...

Page 7: ... 5 4 A A B B C C 1 3 1246 1 Lever 2 3 1248 1 Striker Release 3 3 1249 1 Shaft 4 3 1250 2 Bushing Lever 5 3 1251 1 Pin Plugger 6 3 1252 1 Spring Striker 7 3 1253 1 Trigger 8 3 1254 1 Covering Rubber Lever 9 5 1265 1 Pin 10 5 1269 1 Pin 11 5 1270 1 Pin 12 5 1271 1 Pin Item Part No Item Part No No No Req d Description No No Req d Description LEVER ASSEMBLY 3 1192 ...

Page 8: ...rimped 3 5 0662 1 Screw Set 4 3 1239 1 Spring 5 5 1265 1 Pin Driv lok 6 3 1238 1 Pin Die Retaining Item Part No Item Part No No No Req d Description No No Req d Description Operating Instructions and Parts List Form No 1000026 Back sheet 4 of 6 PARTS LIST C HEAD ASSEMBLY 3000094 ...

Page 9: ...r Screen 6 3 1219 1 Plunger Pump 7 3 1220 1 Spacer Packing 8 3 1221 1 Ring Packing 9 3 1222 1 Plunger Release 10 3 1223 1 Nut Plunger 11 3 1225 1 Screen Intake 12 3 1226 1 Spring Compression 13 3 1227 1 Washer Nylon 14 3 1228 2 Washer 15 3 1229 1 Spring Compression 16 3 2716 1 Valve Assembly HP Relief 17 10377 1 Ball 18 10423 1 Ball 19 14763 1 O Ring 20 10375 1 Ball 21 10268 1 O Ring 22 10374 1 Ba...

Page 10: ...N A A B B A A SECTION B B 3 4 1 10 Operating Instructions and Parts List Form No 1000026 Back sheet 5 of 6 PARTS LIST H P RELIEF VALVE ASSEMBLY 3 2716 RAM ASSEMBLY 3 1193 1 3 1239 1 Spring 2 3 1240 1 Rod Spring 3 3 1241 1 Pin Retaining 4 3 1242 1 Shaft Release 5 3 1243 1 Ram 6 3 1244 1 Spring 7 3 1245 1 Support Spring 8 5 1266 1 Ring Retaining 9 5 1267 1 Pin Roll 10 5 1269 1 Pin Roll Item Part No ...

Page 11: ... Item Part No Item Part No No No Req d Description No No Req d Description 1 3 2 A A A A 1 2 Note Use 5 2840 Adhesive to fasten spacer in place Spacer must not project above O D Parts must be clean dry and free of grease and oil prior to applying adhesive Operating Instructions and Parts List Form No 1000026 PARTS LIST Sheet No 6 of 6 Rev Date 09 Feb 2004 RESERVOIR HANDLE ASSEMBLY 3 1196 RESERVOIR...

Reviews: