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6

operation

Operation

The LLC water level control system consists of special purpose liquid sensing 
relays on one or more individual circuit cards connected to a probe assembly 
located in the cold-water basin. Each circuit card contains one relay and external 
signaling is provided by each of these special purpose cards. The individual 
relay provides a “Form C” normally open and normally closed dry contact. The 
circuit card activates the relay using “through the water” continuity by way of 
the senor probes located in the cold-water basin of the cooling tower.

Utilizing water’s ability to conduct electricity, a circuit path can be established 
between one probe tip and the other. Current conducts through the water 
across probes of dissimilar length. One common or reference probe is present 
in all systems and is shared by all functions of the system. This probe can be 
identified by its length. It is the longest probe in the system and extends the 
deepest into the basin. The current path is routed between all other probe tips 
and this one “common”. When the water level reaches the shorter probe, the 
circuit is completed and the relay responds, opening or closing relay contacts 
corresponding to a fixed level. For low-level control, the ground reference 
probe and a slightly shorter probe provide the circuit. When the water level 
drops below this tip, the continuity between this probe and the reference 
probe is interrupted and the relay contacts transfer. The distance from the tip 
of the low probe to the floor of the basin determines the minimum water level 
that is allowed before an alarm is produced or pump operation is interrupted.  

The number of additional probes is determined by the individual application.  
As an example, in a “water makeup” system there are three probes. One 
reference and two standard or short-tipped probes. The tip of the reference 
probe is normally positioned slightly above the basin floor with the additional 
probe tips positioned at different heights dictated by their specific function.  
The Makeup system would have one probe at a height to begin or start filling 
the basin and another positioned higher to complete or stop filling. A probe 
for a High Alarm or High Cutoff would be positioned at a level to activate 
when the basin water exceeds its normal operating level and logically a Low 
Alarm or Low Cutoff would be positioned to detect a low water level nearer 
the bottom of the basin. Again, signaling is achieved in two ways. High Level 
and Makeup cards react when the water provides a completed circuit or 
continuity between its sensor and the reference probe. The second type of 
signal is for Low Level detection. The Low Level cards react when the water 
is not present and opens the circuit or disrupts the current flow between its 
probe and the reference.

Summary of Contents for MARLEY LLC

Page 1: ...LLC water level control INSTALLATION OPERATION MAINTENANCE Z0628617_B ISSUED 07 2018 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT user manual...

Page 2: ...ation and operation of the LLC controls Carefully read the manual before installationoroperationandfollowallinstructions Savethismanual for future reference Note Indicates presence of a hazard which c...

Page 3: ...installing operating or maintaining the tower and controls However since SPX Cooling Technologies does not control the tower location or field installation we cannot be responsible for addressing saf...

Page 4: ...ts Connect water level probe wiring to the blue terminals The probes are generally located in the cold water basin of the cooling tower To avoid water getting into the control panel all conduit entrie...

Page 5: ...Stilling Chamber Basin Floor 6amp 120 1 60 Utility Supply Junction Box by others if required Extension if required Display SYSTEM DIAGRAM LLC Components Optional Field Components by others High and l...

Page 6: ...rcuit When the water level drops below this tip the continuity between this probe and the reference probe is interrupted and the relay contacts transfer The distance from the tip of the low probe to t...

Page 7: ...customer installation without having to provide an additional power circuit to energize the solenoid The solenoid is connected to terminals 2A and 4A as represented on the control s specific wiring d...

Page 8: ...when the system includes a water makeup circuit The additional circuit breaker provides an exclusive control circuit for a 120VAC water solenoid valve High and low circuit relay cards and the appropri...

Page 9: ...ater for accurate readings Illustrations Describing Operation Sequence The next three pages are simplified illustrations representing the sequence of operation for each type of circuit card Page 10 Ma...

Page 10: ...TROL PANEL Power ON Relay Contact Closed 4A 2 Valve Open 120VAC Water Level Rising REFERENCE PROBE 13 14 15 MAKE UP ON PROBE MAKE UP OFF PROBE CIRCUIT CARD with RELAY SOLENOID VALVE ENERIZED CONTROL P...

Page 11: ...17 HIGH CUTOFF PROBE Water Level CIRCUIT CARD with RELAY DE ENERIZED CONTROL PANEL Power OFF Relay Contact Open CIRCUIT CARD with RELAY ENERIZED CONTROL PANEL Power ON Relay Contact Closed Water Leve...

Page 12: ...PROBE 13 18 13 19 CIRCUIT CARD with RELAY DE ENERIZED CONTROL PANEL Power OFF Relay Contact Open CIRCUIT CARD with RELAY ENERIZED CONTROL PANEL Power ON Relay Contact Closed ENERIZED CONTROL PANEL Po...

Page 13: ...the field check to make sure the extension wire is numbered correctly and connections are secure After time contaminates may build up on the probe tips Clean tips with an abrasive cleaning pad and ma...

Page 14: ...nce GND Tip Only Part Number D20718 Threaded Probe Tip Standard Part Number 2580240 Includes red cap and small hat shaped copper crimp on connector Additional part numbers can be found on the next pag...

Page 15: ...ft wire D20711 Standard Probe Sensor Complete with tip and 30 ft wire D20707 Reference GND Probe Sensor Complete with tip and 20 ft wire D20712 Reference GND Probe Sensor Complete with tip and 50 ft w...

Page 16: ...Low Alarm 30 08 24223 Makeup High Alarm 31 08 24234 Makeup High Alarm High Cutoff 32 08 24235 Makeup High Alarm Low Cutoff 33 08 24236 Makeup High Cutoff Low Alarm 34 08 24237 Makeup Low Alarm Low Cut...

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Page 48: ...D In the interest of technological progress all products are subject to design and or material change without notice LLC water level control US E R MAN UAL SPX COOLING TECHNOLOGIES INC 7401 WEST 129 S...

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