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4      

   

operation and maintenance

VENT

OIL LEVEL

GAUGE

OIL LEVEL

PLACARD

FULL

ADD

OIL

NOTICE

CHECK OIL LEVEL TEN

MINUTES AFTER

FAN STOPS ROTATING

FILL AT GEAREDUCER

REFER TO SERVICE MANUAL

FOR OIL CHANGE AND

MAINTENANCE RECOMMENDATIONS

SPX COOLING TECHNOLOGIES

OVERLAND PARK, KS  USA

92-110A

Figure 2  

Oil Level Gauge Assembly 

Repair and Overhaul

If your Geareducer ever needs replacement or repair, SPX rec-
ommends returning the unit to a Marley factory service center. 
Contact your Marley sales representative to discuss a course of 
action. A factory reconditioned Geareducer carries a one year 
warranty. The Marley Order Number on your cooling tower will 
be required if the Geareducer is shipped back to the factory 
for repair. Obtain a “Customer Return Material” tag from 
the Marley sales representative in you area. To find your Marley 
sales representative call 913 664 7400 or check the internet at 
spxcooling.com.

Major repairs require the use of a fully equipped machine shop. 
If you decide to repair or overhaul your Geareducer, refer to the 
Field Repair Section and Geareducer Parts List.

Suggested Lubricants

The following list of lubricants—Table 1—is provided as refer-
ence only. These products have been recommended by their 
respective manufacturers as acceptable for use in a Marley spiral 
bevel and/or helical Geareducer for cooling tower applications. 
This list is not an attempt to include all the lubricants that may 
be satisfactory. If lubricants other than those listed are used 
they must not contain any additives—such as detergents or EP 
additives—which are adversely affected by moisture and could 
reduce the service life of the Geareducer. Suitability of lubricants 
used other than those listed rests with the customer/owner and 
lubricant supplier.

Maintenance Service

Monthly

Semi-annually Seasonal Startup or Annually

Geareducer Drive:

Inspect and tighten all fasteners including oil plug

x

x

Check for and repair oil leaks

x

x

x

Check oil level

x

R

x

Change oil

R

R

Make sure vent is open

x

x

Check driveshaft or coupling alignment

x

Inspect and tighten driveshaft or coupling fasteners

x

Check driveshaft or coupling bushing / flex elements for unusual wear

x

Lube Lines (if equipped)

Check for oil leaks in hoses and fittings

x

R

x

R

 – Refer to instructions within this manual

Note: It is recommended at least weekly, that the general operation and condition be observed. Pay particular attention to any changes in sound or 
vibration that may signify a need for closer inspection.

Summary of Contents for Marley Geareducer 34.4 Series

Page 1: ...34 4 3400 Series Geareducer INSTALLATION OPERATION MAINTENANCE Z0504563_A ISSUED 06 2017 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT user manual...

Page 2: ...aft Refer to the Driveshaft User Manual Seasonal Shutdown one week to three months At start of shutdown period operate Geareducer until oil is warm 120 F 50 C and change the oil See section on Service...

Page 3: ...the Geareducer should be scheduled as fol lows Monthly Check oil level at least once a month using the fol lowing procedure Stop the fan drive Allow ten minutes for oil level to stabilize and check o...

Page 4: ...1 is provided as refer ence only These products have been recommended by their respective manufacturers as acceptable for use in a Marley spiral bevel and or helical Geareducer for cooling tower appl...

Page 5: ...0 0 1 l i O E T D l i b o M l i b o M 9 2 6 C H S l i b o M l i o z n e P 0 0 1 O R r o 0 0 1 B P l l e b a z n n e P 6 6 s p i l l i h P 0 0 1 s u n g a M l l e h S 0 0 1 T o b r u T n u S 0 0 1 9 s...

Page 6: ...EL RING GEAR 101 PINION SHAFT AND GEAR PINION CAGE PINION CAGE CAP INTERSTAGE SHAFT 204 206 500 5 INTERSTAGE BEARING RETAINER 20 DOWEL PIN 603 106 201 109 411 602 402 GEAREDUCER CASE 203 205 102 105 5...

Page 7: ...lts 206 Washers 300 Fan Shaft Assembly 301 Fan shaft 302 Key 303 Fan hub retainer 304 Cap screw 305 Locking plates 306 Key 400 Pinion Shaft Bearing Set 401 Tail tapered roller bearing 402 Head tapered...

Page 8: ...ON SHAFT AND GEAR PINION CAGE PINION CAGE CAP INTERSTAGE SHAFT 204 206 500 5 INTERSTAGE BEARING RETAINER 20 DOWEL PIN 603 106 201 109 411 602 402 500 704 LOWER FAN SHAFT CAP GEAREDUCER CASE 203 205 10...

Page 9: ...t Assembly 301 Fan shaft 302 Key 303 Fan hub retainer 304 Cap screw 305 Locking plates 306 Key 307 Water slinger spacer 400 Pinion Shaft Bearing Set 401 Tail tapered roller bearing 402 Head tapered ro...

Page 10: ...hese parts are marked with an asterisk in the description below O rings oil seal and gaskets should be carefully inspected for damage before being reinstalled SPX recommends that new O rings and oil s...

Page 11: ...11 field repair Figure 6 Model 34 4 Disassembly of Major Subassemblies 2 3 4 5 5 5 6 7...

Page 12: ...ead of pinion shaft is to be replaced it will be necessary to press off oil slinger 102 and bearing cone at the same time Disassembly of Interstage Part numbers and references refer to Figures 3 4 and...

Page 13: ...ge check match numbers on pinion gear and spiral bevel ring gear to be certain they are a matched set Gears are lapped in matched sets at the factory and should not be separated Numbers are etched on...

Page 14: ...ing 411 onto interstage shaft 3 Install double cup and spacer of bottom interstage bearing 411 4 Press bottom cone 411 into place 5 Install retainer disc 203 with bolts Tighten to 55 ft lb 75 N m torq...

Page 15: ...which mates with case cover Lower case cover subassembly onto case piloting both shaft subassemblies into their respective bores 5 Install dowel pins 20 to align bearing bores Fasten case cover to cas...

Page 16: ...ring 702 onto pinion cage subassembly 2 Bolt pinion cage subassembly to case using proper number of shims to give indicated pinion setting distance which is etched on front face of pinion gear See Fi...

Page 17: ...lly install a quantity of shims between case and bot tom cap to insure that axial bearing end play exists b Mount a dial indicator to measure axial movement of fan shaft Support indicator stand on the...

Page 18: ...ing the proper backlash and tooth contact pattern The gear and pinion are match marked when lapped and must be assembled the same way The ring gear has the end of two teeth marked X and the pinion has...

Page 19: ...on setting distance and vice versa an amount proportional to the number of teeth in the respective members For example on a 10 to 1 gear set if the ring gear was moved 010 25mm the pinion should be mo...

Page 20: ...In the interest of technological progress all products are subject to design and or material change without notice Geareducer US E R MAN UAL SPX COOLING TECHNOLOGIES INC 7401 WEST 129 STREET OVERLAND...

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