SPX FLOW DH-2100 Instruction Manual Download Page 3

3

MINI INSTRUCTIONS

For complete instructions on installation, operation, and maintenance, consult manual.

I .   INSTALLATION

       1. Install on level surface.
       2. Ambient temperature range: 35 to 120

°

F (1.7 to 49

°

C)  [ if low ambient package supplied: -10 to 120

°

F (-23 to 49

°

C) ]

       3. Install purge mufflers if shipped separately.
      4. Connect air from compressor to inlet.

      •  Maximum compressed air temperature: 120

°

F (49

°

C)

     •  Maximum compressed air pressure: Refer to serial number tag.
     •  Minimum compressed air pressure: See section 2.2.1.2 .

     5. Connect outlet to air system.
     6. Refer to serial number tag for correct voltage. Make electrical connection to terminal strip in electrical enclosure. Standard units: connect
         line to position 5, neutral to position 6 and ground to position 7.
         

Automatic purge saving system: connect wires to positions 2 and 3; ground to position 1.

     7. Set controller for 120V or 240V using selector switch.

I I.  START UP

     1.  Set or verify controller settings. See section 3.1.1.
     2. SLOWLY pressurize unit.
     3. Energize dryer by turning on/off switch on. ("I" is on; "O" is off)
    4. Adjust purge air flow rate. Turn purge rate valve until Purge Pressure Gauge reads as shown in the following table.
        NOTE: One tower must be purging when setting purge pressure.

III .  OPERATIONAL CHECKPOINTS

         1. Check that dryer is energized (indicating lights are illuminated)
         2. MOISTURE INDICATOR -
 Indicator should be green (Allow 4 hours after start up for indicator to turn green).
         3. TOWER PRESSURE GAUGES -

•  Tower on line should read line pressure
•  Tower off line should read 2 psig or less while purging. If pressure exceeds 2 psig replace purge muffler  elements.

                    NOTE:  An extra set of elements is shipped with dryer.
        4. PURGE PRESSURE GAUGE - Verify proper setting.
        5. CHECK FOR ALARM CONDITION.

IV .  DEPRESSURIZATION

         Isolate dryer.  Run timer until both tower pressure gauges read 0 psig.

150 psig M.W.P. models

4

Min.

10

 Min.

250 psig M.W.P. models

CYCLE

TIME

SETTING

80

79

78

77

76

75

70

64

60

57

4

Min.

10

Min.

132

123

115

108

102

INLET PRESSURE

 60-100

110

120

130

140

150

(psig)

CYCLE

TIME

SETTING

45

43

41

39

37

36

70

66

63

60

58

56

INLET PRESSURE

125

130

135

140

145

150

175

200

225

250

(psig)

Summary of Contents for DH-2100

Page 1: ...ure containing device Do not exceed maximum operating pressure as shown on equipment serial number tag Make sure equipment is depressurized before working on or disassembling it for service 2 Electric...

Page 2: ...l check points 14 3 3 Shut down 15 3 4 Loss of power 15 3 5 Design parameters 16 3 6 Determining purge and outlet flows 16 3 7 Outlet dew points vs inlet temperatures 16 4 0 MAINTENANCE 18 4 1 Desicca...

Page 3: ...WLY pressurize unit 3 Energize dryer by turning on off switch on I is on O is off 4 Adjust purge air flow rate Turn purge rate valve until Purge Pressure Gauge reads as shown in the following table NO...

Page 4: ...to as the heat of adsorption and is stored in the bed for use during regeneration Desiccant is regenerated by driving off desorbing the water collected on its surface Pressure swing also called heatl...

Page 5: ...me period air inlet switching valve 3B opens and inlet switching valve 3A closes purge and repressurization valve 9A then opens Refer to Figure 1B Tower 4B is now drying the main air stream while towe...

Page 6: ...Conditions The compressed air supply inlet should be checked periodically to ensure that equipment design specifications are not exceeded Normally the compressor installation includes intercoolers aft...

Page 7: ...ing Holes Desiccant Fill Port Left Tower Pressure Gauge Purge Pressure Adjustment Valve Left Tower Pressure Relief Valve Right Tower Pressure Gauge Right Tower Pressure Relief Valve Moisture Indicator...

Page 8: ...lve 3 4 19mm Dia Mounting Holes Pilot Air Filter Models 370 larger Moisture Indicator Right Tower Pressure Gauge Control Panel Electrical Entry 7 8 Purge Muffler Left Tower Pressure Gauge Purge Pressu...

Page 9: ...ifting Lugs Moisture Indicator Right Tower Pressure Gauge Control Panel Electrical Entry 7 8 Purge Mufflers Desiccant Drain Port 7 8 Dia Mounting Holes Lifting Lugs Left Tower Pressure Gauge Purge Pre...

Page 10: ...rge The dryer is shipped complete with desiccant and ready to operate after piping and electrical connections are made POWER REQUIREMENTS STANDARD CONTROL BOARD 25 THRU 60 120V 60 Hz 110V 50 Hz 34 2 0...

Page 11: ...ting Indicator Yellow Purge Economizer 50 Setting Indicator Yellow Purge Economizer 40 Setting Indicator Yellow Purge Economizer 30 Setting Indicator Yellow Alarm Reset Selection Mode Switch Purge Eco...

Page 12: ...0 switches 1 and 3 are ON switch 2 is OFF Purge Economizer Setting Standard or High Cycle Mode Selection Pressure Selection Switch No 1 2 3 4 5 6 Standard 10 minute cycle OFF ON 150 psig OFF MWP 4 min...

Page 13: ...tching failure alarm alarm light may be activated if unit is energized before it is pressurized To deactivate alarm allow dryer to cycle to next step and press the reset button 3 1 4 Adjust the purge...

Page 14: ...nimum level NOTE Adjustment must be made while a tower is purging air exhausting from muffler 3 2 2 4 Alarms 3 2 2 4 1 Switching Failure Alarm The switching failure alarm operates by sensing tower pre...

Page 15: ...uld read line pressure No air should be leaking from purge repressurization valve of the on line tower 2 Tower pressure gauge of tower off line should read below 2 psig while tower is purging If exces...

Page 16: ...4 2 kgf cm2 for dryers operated on a 10 minute cycle 80 psig 5 6 kgf cm2 for dryers operated on a 4 minute cycle 250 psig 17 6 kgf cm2 MWP models 125 psig 8 8 kgf cm2 for dryers operated on a 10 minu...

Page 17: ...071 INLET psig PRESSURE kgf cm2 MULTIPLIER TABLE 3G Maximum Purge Flow Factor DRYER MWP 150 psig 250 psig INLET PRESSURE psig 60 100 110 120 130 140 150 125 150 175 200 225 250 0 175 0 168 0 162 0 15...

Page 18: ...esiccant Do not tamp desiccant 4 1 2 5 Replace the fill plug us ing teflon tape sealant or equivalent 4 1 2 6 Repeat this procedure for the other drying tower 4 1 3 Insuring desiccant dryness 4 1 3 1...

Page 19: ...by default 4 5 2 4 After troubleshooting is completed reset the cycle selector to the desired position Use the reset switch to manually step through the dryer operating sequence until the left tower...

Page 20: ...20 160 140 120 100 80 60 40 20 0 10 20 30 40 50 60 70 80 90 100 TEMPERATURE RANGE VERSUS AVERAGE DEMAND THERMISTOR TEMPERATURE RANGE F AVERAGE DEMAND READING FIGURE4C...

Page 21: ...alve for obstruction Check power to valve pilot valve on Models 370 and larger to determine if valve or timer iis at fault Check valve for obstruction Models 370 and larger Check pilot valve and pilot...

Page 22: ...22...

Page 23: ...23...

Page 24: ...arranty shall be warranted for the unexpired portion of the warranty applying to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s product The maximum damag...

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