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SPX FLOW 006-U3 Instruction Manual Download Page 80

Maintenance

Waukesha Cherry-Burrell

®

 Brand Universal 3 Pump

Page 80

95-03103

02/2021

Gear Case

DANGER

The pump contains internal moving parts. DO NOT put hands or 
fingers into the pump body ports or drive area at any time during 
operation. To avoid serious injury, DO NOT install, clean, service, 
or repair the pump unless all power is off and locked out and the 
pump is de-pressurized. 

DANGER

To avoid serious injury, shut off and drain product from the pump 
prior to disconnecting piping.

CAUTION

To lift the gear case assembly on pumps larger than 018-U3, 
attach lifting straps/chains to the two eye bolts on the top of the 
gear case.

CAUTION

Make sure the pump is securely bolted or clamped down prior to

 

performing any maintenance work. The pump center of gravity 
changes as parts are added or removed, and could result in 
tipping of an unsecured pump.

Remove Gear Case Cover

1. Remove the oil drain plug (Figure 192, item 24D); drain the 

oil.

2. Remove the cap screws from the gear case (Figure 192, item 

33A).

3. Pull the cover (item 4) off the shaft extension. If the cover 

sticks, use a soft hammer to loosen it.

4. Remove the silicone sealant (item 25) from the gear case and 

cover.

5. Using an arbor press, remove the oil seal (item 12) from the 

cover. Discard the used oil seal.

Remove Shaft

1. Straighten the tab on the lock washers (Figure 193, item 39).

Figure 192 - Remove Gear Case Cover

3. Gear Case
4. Gear Case Cover
12. Oil Seal
24D. Oil Drain Plug
24F. Oil Fill Plug
24L. Oil Level Check Plug, Sight glass
25. Silicone Sealant
33A. Cap Screw

PD100-056

12

33A

4

3

24D

24F

24L

25

Figure 193 - Straighten Lock Tab on 

Lock Washers

PD100-057a

39

39

Summary of Contents for 006-U3

Page 1: ...INSTRUCTION MANUAL Universal 3 Series ROTARY POSITIVE DISPLACEMENT PUMP FORM NO 95 03103 REVISION 02 2021 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT 02 2021...

Page 2: ......

Page 3: ...with immediate access to Product Descriptions and General Operating Speci cations Maintenance Manuals and Documentation Maintenance Videos and Product Animations Distributor Look Up Feature Submit Qu...

Page 4: ...nical including photocopying and recording for any purpose without the express written per mission of SPX FLOW Inc Copyright 2021 SPX Corporation All Rights Reserved Gore Tex is a registered trademark...

Page 5: ...ef Valves 20 Inlet Side Strainers and Traps 21 CIP Clean In Place Design 21 Seal Flush Connections 22 Double Mechanical Seals 22 Double O Ring Seals 22 Check Coupling Alignment 23 Check Angular Alignm...

Page 6: ...ring Assembly 84 Shimming 85 Install Shaft 86 Install Rear Seal Assembly 87 Install Timing Gears 87 Checking for Proper Clearance 88 Install Gear Case Cover 90 Reference Tables 91 Troubleshooting 92 P...

Page 7: ...ure distribution promotion or sale of Buyer s products vi damage resulting from the combination operation or use with equipment products hardware software firmware systems or data not provided by SPX...

Page 8: ...risks as per ISO 31000 and ISO IEC 31010 in their actual current version Locking and Interlocking Devices These devices should be checked for proper working condition and capa bility of performing th...

Page 9: ...8 10 Always remove all assembly and auxiliary tools from the pump before starting it up 11 Make sure product lines and power cables are laid in suitable guides trays 12 Always ensure that no debris o...

Page 10: ...to the equipment are correctly grounded Alloy 88 Waukesha Alloy 88 is the standard rotor material for Universal 1 Universal 2 Universal 3 Universal TS Uni versal Lobe Universal 420 520 and 5000 Serie...

Page 11: ...rom the label place it in proper position protect it with a cover sheet and burnish it A soft rubber roller also may be used to press the label into place Apply all labels to be readable from the fron...

Page 12: ...e Displacement Pump is exclusively intended for pumping liquids especially in food and beverage installations Refrain from using the pump in a manner which exceeds the scope and specifications stated...

Page 13: ...psi 31 0 bar 600 060 153 gal 579 liter 90 gpm 20 4 m3 hr 2 1 2 3 300 psi 20 7 bar 600 130 253 gal 958 liter 150 gpm 34 1 m3 hr 3 200 psi 13 8 bar 600 180 380 gal 1 438 liter 230 gpm 52 2 m3 hr 3 450 p...

Page 14: ...overcome with higher operating speed rpm VHP viscous horsepower is slightly lower when using 316SS clearance rotors NOTE Consult SPX FLOW Technical Services for applications near 300 F 149 C or above...

Page 15: ...possible dangerous situation that may occur The person is also aware of the protection installations and measures Skilled worker A person who based upon his or her background and due to his or her kn...

Page 16: ...in Figure 3 attach lifting straps chains to the two eye bolts on the top of the gear case For Unit orders a pump and motor mounted on a common baseplate not pictured use straps to lift the unit by the...

Page 17: ...n Figure 4 through Figure 7 NOTE The gap between the pump body and gear case is required for 3 A sanitary standards NOTE When installing a unit as shown in Figure 7 level the unit before installing th...

Page 18: ...of piping and fluid on the pump WARNING Do not exceed 50 lb 22 7 kg load on pump inlet or discharge ports Exceeding this limit may cause damage to the pump Expansion Joints Thermal expansion of pipin...

Page 19: ...ump maintenance and safe pump removal without draining the system Figure 14 item A NOTE Make sure the inlet flow is not restricted Don t start the pump deadheaded e g operated with no flow through it...

Page 20: ...sive pressure SPX FLOW recommends installing an exter nal relief valve designed to bypass fluid from the pump outlet to the inlet side of the system See Figure 16 Figure 17 and Figure 18 I Figure 16 W...

Page 21: ...with an installed bypass may be used To determine the appropriate bypass arrangement contact SPX FLOW Application Engineering Make sure that a differential pressure is created across the pump Differe...

Page 22: ...he difference between the product side pressure and the flushing pressure must not exceed 102 psi 7 bar 5 Also install a solenoid valve in the flush supply and wire it in series with the motor starter...

Page 23: ...mp and drive shaft as closely as possible Pump and Drive are factory aligned Re check alignment after installation and before start up Re check alignment periodically to maximize service life Check An...

Page 24: ...he rotation direction of pump Figure 29 After the correct drive rotation is verified connect the coupling and assemble the pump and cou pling guards NOTE The pump is bidirectional CAUTION The pump cov...

Page 25: ...sure that all piping connections are tight and leak free Where possible check the system with non hazardous fluid 5 Ensure that the pump and drive are lubricated See Lubrica tion on page 28 6 Ensure t...

Page 26: ...o 15 minutes for the pump s fluid components to thermally adjust then re start the pump 1 Start the pump drive Where possible start at a slow speed or jog 2 For sanitary applications sanitize the pump...

Page 27: ...ng out any maintenance and repair work on cold components ensure that the machine parts in question are sufficiently heated The contact temperature of accessible machine parts must not be lower than t...

Page 28: ...tic plug Figure 30 item 48 Check the cleanout plugs for any collection of gear oil Best practice is to clean out this area every time you grease the pump Water can accumulate in the gear case from con...

Page 29: ...emove the cover see Remove Cover on page 33 and check for metal to metal contact between the rotor wings When contact is detected repair or replace the pump Visually inspect the rotors for rotor tip t...

Page 30: ...off and drain product from the pump prior to disconnecting the piping At least annually perform the procedures and corrective mea sures outlined in Maintenance Inspections on page 29 in addi tion to t...

Page 31: ...with oil when installing Inspect shaft surface under seals Replace bearings Every 3 months Rotor tip to rotor tip contact or uneven rotor tip to rotor tip clearance Hard object jammed into rotors and...

Page 32: ...in the pump during shutdown a CIP cleaning flush or disassembly of the fluid head and manual cleaning is strongly recommended See CIP Clean In Place Design on page 21 Every 3 months Gear backlash Lack...

Page 33: ...s while installing and servicing the pump to help avoid injuries from these hazards CAUTION Make sure the pump is securely bolted or clamped down prior to performing any maintenance work The pump cent...

Page 34: ...re intended for one time use only Remove Rotors WARNING The pump components and piping may contain sharp edges Handle the rotors carefully because edges may be sharp Wear gloves while installing and s...

Page 35: ...Double Mechanical Seal Remove Product Side Rotary and Stationary Seal 1 Remove the rotary seal from the rotor 2 Remove the rotary seal O ring from the rotor 3 Remove the stationary seal from the pump...

Page 36: ...34 180 184 210 214 220 224 320 or 324 U3 use a lifting strap threaded through the ports on either side of the body 4 Place the body on a protected surface with the seals facing up to protect the seals...

Page 37: ...ee page 44 1 Remove the seal housing bolts 2 Remove the seal housing Figure 48 shows the design for 134 U3 and smaller sizes See Figure 49 for 180 U3 and larger sizes 3 Figure 49 shows the design for...

Page 38: ...e drive ring 040 U3 pictured 6 134 U3 and smaller pumps only Remove the shaft ring 180 U3 and larger sizes do not have a shaft ring NOTE To assemble a single mechanical seal for 134 U3 and smaller pum...

Page 39: ...required parts for each seal 040 U3 shown CAUTION To lift the body of a 130 134 180 184 210 214 220 224 320 or 324 U3 use a lifting strap threaded through the ports on either side of the body 2 Instal...

Page 40: ...faces the body the flat side of the tab faces up The flat side of the tab is facing the camera in Figure 56 and Figure 57 5 Figure 57 shows the drive ring installed 6 Install the wave spring centering...

Page 41: ...s the seal spring and install the 4 seal housing bolts 10 Torque the bolts to the specified torque value 11 Figure 62 shows the seal housing installed 12 Repeat these steps for the second seal Figure...

Page 42: ...180 184 210 214 220 224 320 or 324 U3 use a lifting strap threaded through the ports on either side of the body 2 Install the drive ring as shown in Figure 63 The side of the drive ring tab that protr...

Page 43: ...bolts with food grade anti seize Push down on the seal housing to compress the seal spring and install the 4 seal housing bolts 7 Torque the bolts to the specified torque value 8 Figure 68 shows the s...

Page 44: ...hanical seal see page 37 For O ring seals see page 68 1 Remove the flush side rotary seal from each shaft Use caution not to damage the seals during removal 2 Remove the flush side rotary seal O ring...

Page 45: ...e the shafts if required 5 Remove the 3 stationary seal retaining bolts from each seal housing 040 U3 pictured NOTE The seal may be removed by loosening 2 screws and removing the 3rd screw 6 Remove th...

Page 46: ...emove the seal housing 040 U3 pictured The arrow in Figure 78 shows the seal housing O ring location on pump sizes 134 U3 and smaller 12 134 U3 and smaller Remove the seal housing O ring from around t...

Page 47: ...alled on the seal housing 14 Remove the drive ring 040 U3 pictured Remove the shaft ring Applies to pump sizes 134 U3 and smaller only 180 U3 and larger pumps do not have a shaft ring 1 Repeat for the...

Page 48: ...on a 040 U3 size pump CAUTION To lift the body of a 130 134 180 184 210 214 220 224 320 or 324 U3 use a lifting strap threaded through the ports on either side of the body 2 Install the shaft ring wit...

Page 49: ...entation of the tabs for pumps 134 U3 and smaller the tabs of the drive ring are perpendicular to the side ports of the body See Figure 90 on page 50 for the orientation as installed 6 Figure 87 shows...

Page 50: ...torque value 11 Figure 92 shows the seal housing installed Note the orientation of the flush ports arrows Figure 90 Install seal housing Figure 91 Seal housing bolts Table 9 Seal Housing Bolt Torque U...

Page 51: ...ary seal O ring as shown in Figure 93 13 The stationary seal O ring is located between the seal housing and the drive ring 14 Install the wave spring 15 Figure 96 shows the wave spring installed Figur...

Page 52: ...pins 17 Figure 98 shows the flush side stationary seal installed Note the notches white arrow lined up with the seal housing pins black arrow 18 Install the 3 seal retaining bolts Hand tighten the bol...

Page 53: ...nstalled 21 Confirm that each seal moves easily in and out by applying finger pressure to the seal If the seal does not move reassemble the seal and re confirm 22 Install the lubricated adjusting ring...

Page 54: ...stall the adjusting ring onto each pump shaft Make sure to align the flats on the adjusting ring to the flats on the drive shafts 25 Figure 105 shows the adjusting ring installed 26 Install the rotary...

Page 55: ...y seal O ring installed on the shaft 28 Install the flush side rotary seal onto the shaft aligning the tab with the notch on the seal 29 Figure 109 shows the seal installed Figure 107 O ring installed...

Page 56: ...ither side of the body 2 Install the drive ring as shown in Figure 110 The side of the drive ring tab that protrudes faces the body the flat side of the tab faces up The flat side of the tab is facing...

Page 57: ...orientation of the flat arrow facing the center of the pump body 8 Install the 4 seal housing bolts Torque the bolts to the specified torque value Figure 113 Seal housing O ring installed Figure 114...

Page 58: ...21 9 Install the lubricated stationary seal O ring as shown in Figure 116 10 The stationary seal O ring is located between the seal housing and the drive ring 11 Install the wave spring Figure 116 Ins...

Page 59: ...ins black arrow 13 Install the 3 seal retaining bolts Hand tighten the bolts until snug 14 Confirm that the seal moves easily in and out by applying finger pressure to the seal If the seal does not mo...

Page 60: ...re 123 shows the O ring installed in the shaft groove 18 Install the adjusting ring onto each pump shaft Make sure to align the flats on the adjusting ring to the flats on the drive shafts 19 Figure 1...

Page 61: ...21 Figure 127 shows the rotary seal O ring installed on the shaft 22 Install the flush side rotary seal onto the shaft aligning the tab with the notch on the seal 23 Figure 129 shows the seal install...

Page 62: ...ricate the thread with food grade anti seize Lightly hand tighten the screws so the pump body is securely seated against the gear case Figure 130 Install pump body CAUTION Make sure the pump is secure...

Page 63: ...onary seal 3 Install the stationary seal into the pump body Align the notches in the seal with the tabs on the drive ring see arrow in Figure 135 Push the seal into the pump so that the O ring can sea...

Page 64: ...95 03103 02 2021 5 Figure 137 shows the stationary seal installed 6 Install the lubricated rotary seal O ring into the rotor 7 Figure 139 shows the O ring installed Figure 137 Stationary seal install...

Page 65: ...uld fit solidly in the rotor as shown in Figure 141 10 Make sure the seal O ring is not pinched 11 If the O ring is pinched as shown in Figure 142 push in the O ring with the O ring removal tool while...

Page 66: ...eve front O ring indicated by the arrow in Figure 145 from the sleeve and discard it Removing a single O ring or the front O ring of a double O ring seal 1 Remove the front O ring using either the Sta...

Page 67: ...dislodged from the bushings 3 Slide the body straight off the body studs to prevent damaging the mechanical seal parts CAUTION To lift the body of a 130 134 180 184 210 214 220 224 320 or 324 U3 use...

Page 68: ...Flush Side Seal Components 1 Using an Allen wrench remove the bolts 2 Remove the seal housing 3 Remove the seal housing O ring and discard it 4 Remove the wave spring from the shaft Figure 152 Remove...

Page 69: ...e the sleeve back O ring from the groove on the shaft and discard it Install Body Seal Components 1 Place the body on a protected surface Lubricate and install the seal housing O ring Figure 158 shows...

Page 70: ...eal housing bolts with food grade anti seize Using an Allen wrench install the 4 seal housing bolts 5 Torque the bolts to the specified torque value 6 Repeat for the second seal housing Figure 162 sho...

Page 71: ...on the shaft 2 Figure 164 shows the O ring installed on the shaft 3 Make sure the flats of the seal seat are aligned with the flats on the shaft and place the seal seat on the shaft 4 Figure 166 show...

Page 72: ...y onto the gear case Confirm that the pump body dowel pins align with the correct size bushing on the gear case NOTE Double mechanical seal shown 2 Figure 169 shows the pump body installed on the gear...

Page 73: ...For a single O ring seal install the seal O ring in the front groove in the seal housing 2 For a double O ring seal install the back O ring first then install the front O ring The O rings fit into th...

Page 74: ...ace on the rotor 5 Figure 176 shows the seal sleeve installed on the rotor 6 Lubricate the outer surface of the seal sleeve 7 Continue to install the rotors NOTE Mechanical seals are shown in the Inst...

Page 75: ...r and the pump shaft NOTE Mechanical seal shown 2 Figure 179 shows the timing spline of the shaft NOTE Mechanical seal shown 3 Push the rotor onto the shaft NOTE When you push on the rotor you should...

Page 76: ...re 181 shows the rotor installed Repeat these steps to install the second rotor Install Rotor Nuts 1 Install the lubricated rotor nut O ring onto the rotor nut 2 Figure 183 shows the rotor nut O ring...

Page 77: ...nuts to the specified torque see Table 14 Remove the rotor blocking tool after torquing CAUTION Use a torque wrench to tighten the rotor nuts to the proper torque Failure to tighten the nuts properly...

Page 78: ...there are no leaks If there are leaks check for pinched O rings or cracked seals Install Cover 1 Install the cover gasket into the groove on the pump body 2 Figure 188 shows the cover gasket installe...

Page 79: ...se the body studs to fail prematurely under high pressure 5 Figure 191 shows the cover installed CAUTION If a double seal arrangement is used the seals must be provided with a clean compatible barrier...

Page 80: ...ming any maintenance work The pump center of gravity changes as parts are added or removed and could result in tipping of an unsecured pump Remove Gear Case Cover 1 Remove the oil drain plug Figure 19...

Page 81: ...tainers item 32 If a retainer is stuck leave it in place it will press out when the shaft is removed 4 Remove the silicone sealant Figure 196 item A from the bearing retainer and gear case NOTE Protec...

Page 82: ...from the gear case 8 Press out and discard the front bearing seals from the front bearing retainers Clean and reuse the bearing isolators if installed 9 Remove the shims If the shafts and bearings wi...

Page 83: ...earing assembly For a four piece assembly only one spacer and cup is used 1 Lubricate the front bearing area of the shaft Figure 200 item 7 8 with anti seize Place it upright in a hydraulic press with...

Page 84: ...hed during manufacturing and must be installed as a matched assembly For models with ball bearing assemblies Lubricate the shaft bearing area with anti seize then press the bearing into place The shie...

Page 85: ...places e g 0 059 5 Determine the shim thickness required for the front bearing Measure B in the gear case and C on the shaft Figure 207 NOTE Arrange with thicker shims on outside of the shim pack Meas...

Page 86: ...dy to the gear case using the body retaining screws 8 Install the rotors and rotor nuts Rotor nut O rings and retainer O rings are not required at this time 9 Measure the rotor backface clearance Figu...

Page 87: ...e the inside and outside diameters of the oil seals with oil or grease 3 Install the oil seals with the spring facing out Figure 213 item 13 Install Timing Gears 1 Place the gear keys into the shaft k...

Page 88: ...to body clearance Figure 218 item B 5 Check the measured clearances against Table 18 Rotor Clearances on page 89 6 Make corrections as required and follow examples in Table 19 Backface Clearance Corr...

Page 89: ...0 005 0 0025 0 006 0 0045 0 0055 0 006 0 007 0 05 0 10 0 09 0 14 0 03 0 13 0 06 0 15 0 11 0 14 0 15 0 18 045 060 064 0 003 0 007 0 004 0 008 0 003 0 0075 0 005 0 010 0 0055 0 0075 0 0085 0 0105 0 08 0...

Page 90: ...Secure it with cap screws and washers 5 Remove the tape from the shaft end NOTE Make sure that the shaft is centered in the lip seal before securing the cap screws 6 Install the oil drain plug 7 Fill...

Page 91: ...b 163 N m 50 ft lb 68 N m 7 ft lb 10 N m 7 4 ft lb 10 N m 030 034 040 120 ft lb 163 N m 11 ft lb 15 N m 14 8 ft lb 20 N m 045 060 064 140 ft lb 190 N m 250 ft lb 339 N m 56 ft lb 76 N m 130 134 25 ft...

Page 92: ...to bad gaskets or pipe connections Replace gaskets check lines for leakage can be done by air pressure or by filling with liquid and pressurizing with air Pump speed too slow Increase pump speed Pump...

Page 93: ...d pump inlet Strainers foot valves inlet fittings or lines clogged Clear lines If problem continues inlet system may require changing Inlet line size too small inlet line too long Too many fittings or...

Page 94: ...ange piping installation to eliminate piping stress and distortion on body Pressures required higher than the pump is rated for Reduce discharge pressure required Worn bearings Rebuild with new bearin...

Page 95: ...service life Pumping abrasives Larger pumps at slower speeds Speeds and pressures higher than rated Reduce speeds and pressures by making changes in the system Replace pump with a larger model with h...

Page 96: ...tor drive pins installed For replacement pin see item 9A not shown 4 The oil plug requires O ring N70114 41 Tru Fit drive shaft is longer than the standard drive shaft listed here See page 123 43 Expo...

Page 97: ...oy 88 Std Cl 2 138275 2 018 U3 Rotor Twin Wing 316SS Std Cl 2 138278 2 9A Rotor drive pin not shown 2 138646 2 006 U3 Stud 8 138290 015 U3 Stud 8 138291 018 U3 Stud 8 138292 014 U3 Stud 6 138291 014 U...

Page 98: ...rsal 3 Pump Page 98 95 03103 02 2021 006 014 015 018 U3 Parts 25 56 14 32 7 17 17 47 27 30A 30 16 33B 8 15 34 10 46 22 65 43 13 5 23 33C 33A 29 39 35 44 42 66 48 24 3 6 41 4 25 12 21 1 45 9 26A 26 36...

Page 99: ...423 014 U3 O Ring Rectangular Flange EPDM 1 E70239 014 U3 O Ring Rectangular Flange FKM 1 V70239 014 U3 O Ring Rectangular Flange FFKM 1 K70239 006 014 015 018 U3 Cover Gasket Jacketed EPDM 1 137424 0...

Page 100: ...ive pins installed For replacement pin see item 9A not shown 4 The oil plug requires O ring N70114 41 Tru Fit drive shaft is longer than the standard drive shaft listed here See page 123 43 Exposed le...

Page 101: ...pin not shown 2 137985 2 030 U3 Stud 8 109865 040 U3 Stud 8 138604 034 U3 Stud 6 109865 034 U3 Stud Short 2 141493 034 U3 Stud Short Jacketed 2 141494 030 U3 Stud Jacketed 8 141269 040 U3 Stud Jackete...

Page 102: ...ersal 3 Pump Page 102 95 03103 02 2021 030 034 040 U3 Parts 25 56 14 32 7 17 17 47 27 30A 30 16 33B 8 15 34 10 46 22 65 43 13 5 23 33C 33A 29 39 35 44 42 66 48 24 3 6 41 4 25 12 21 1 45 9 26A 26 36 2...

Page 103: ...40 U3 Cover Gasket FFKM 1 137240 034 U3 O Ring Rectangular Flange EPDM 1 E70356 034 U3 O Ring Rectangular Flange FKM 1 V70356 034 U3 O Ring Rectangular Flange FFKM 1 K70356 030 040 U3 Cover Gasket Jac...

Page 104: ...r drive pins installed For replacement pin see item 9A not shown 4 The oil plug requires O ring N70114 41 Tru Fit drive shaft is longer than the standard drive shaft listed here See page 123 43 Expose...

Page 105: ...ing 316SS Std Cl 2 138071 2 9A Rotor drive pin not shown 2 137985 2 045 U3 Stud 8 108843 060 U3 Stud 8 138611 130 U3 Stud 8 138612 064 U3 Stud 6 138611 134 U3 Stud 6 138612 064 134 U3 Stud Short 2 141...

Page 106: ...al 3 Pump Page 106 95 03103 02 2021 045 060 064 130 134 U3 Parts 25 56 14 32 7 17 17 47 27 31 30 16 33B 8 15 34 10 46 22 65 43 13 5 23 33C 33A 29 39 35 44 42 66 48 24 3 6 41 4 25 12 21 1 45 9 26A 26 3...

Page 107: ...DM 1 E70366 064 U3 O Ring Rectangular Flange FKM 1 V70366 064 U3 O Ring Rectangular Flange FFKM 1 K70366 134 U3 O Ring Rectangular Flange EPDM 1 E70369 134 U3 O Ring Rectangular Flange FKM 1 V70369 13...

Page 108: ...drive pins installed For replacement pin see item 9A not shown 4 The oil plug requires O ring N70114 41 Tru Fit drive shaft is longer than the standard drive shaft listed here See page 123 43 Exposed...

Page 109: ...own 2 M525S1670X 2 180 U3 Stud 8 138628 184 U3 Stud 6 138628 220 U3 Stud 8 138626 224 U3 Stud 6 138626 184 224 U3 Stud Short 2 141497 184 224 U3 Stud Short Jacketed 2 141498 180 U3 Stud Jacketed 8 141...

Page 110: ...sal 3 Pump Page 110 95 03103 02 2021 180 184 220 224 U3 Parts 25 56 14 32 7 17 17 47 27 30A 30 16 33B 8 15 34 10 46 22 65 43 13 5 23 33C 33A 29 39 35 44 42 66 48 24 3 6 41 4 25 12 21 1 45 9 26A 26 36...

Page 111: ...PDM 1 E70374 184 U3 O Ring Rectangular Flange FKM 1 V70374 184 U3 O Ring Rectangular Flange FFKM 1 K70374 224 U3 O Ring Rectangular Flange EPDM 1 E70376 224 U3 O Ring Rectangular Flange FKM 1 V70376 2...

Page 112: ...2 11 20 1 10A 36B 10B 36C 2A 11 Jacketed Cover ITEM NO DESCRIPTION QTY PER PUMP PART NO NOTES 1 Pump Body 1 See Note 1 1 3 Gear Case SS Model 210 214 320 324 1 138149 210 214 U3 Pump Cover 1 138286 32...

Page 113: ...Wing 316SS Std Cl 2 138305 2 9A Rotor drive pin not shown 2 M525S1670X 2 210 214 U3 Stud Long 4 138340 320 324 U3 Stud Long 4 138341 210 320 U3 Stud Short 4 111292 210 320 U3 Stud Short Jacketed 4 141...

Page 114: ...C 33A 29 34 44A 44 42 66 48 24 3 6 41 4 25 12 28 28D 28A 21 1 45 10A 9 26A 26 36 2 11 20 1 10A 36B 10B 36C 2A 11 Jacketed Cover ITEM NO DESCRIPTION QTY PER PUMP PART NO NOTES 28D 5 16 18 x 1 FHSCS 4 3...

Page 115: ...r Flange FKM 1 V70378 324 U3 O Ring Rectangular Flange FFKM 1 K70378 210 U3 Cover Gasket Jacketed EPDM 1 139752 210 U3 Cover Gasket Jacketed FKM 1 139750 210 U3 Cover Gasket Jacketed FFKM 1 139751 320...

Page 116: ...nical Seals U3 pumps 134 U3 and smaller Figure 222 Mechanical Seals U3 pumps 180 U3 and larger PD100 659 151 152 153 154 155 156 157 158A 159 160 161 158B 162 163 164 165 166 167 168 169A 170 163 171...

Page 117: ...67 Seal Housing Bolt 8 N A 30 546 30 745 30 745 168 Seal Housing SM 2 N A 138244 137946 138076 138195 138343 169A 169B 170 Shaft Ring SM 2 N A LA2363201 N A N A 1 SC 138365 138367 138367 C 138382 1383...

Page 118: ...Seal FFKM K70326 187 2 2 138465 EPDM E70135 FKM V70135 FFKM K70135 189 2 N A 138466 138426 138427 139095 139097 PL5060 CH168 Part Number 006 014 015 018 U3 030 034 040 U3 045 060 064 130 134 U3 180 1...

Page 119: ...Outer Stationary Seal 158 Wave Spring kit Wave spring drive ring 159 Seal Housing Bolt 160 Seal Housing DM includes stop pin 160A Stop Pin Seal 161 Shaft Ring DM 162 O Ring Seal Housing 163 O Ring Pro...

Page 120: ...NA SM SC SC NF None None EPDM 139555 139569 139834 NA NA NA SM SC SC NF None None FFKM 139556 139570 139835 NA NA NA SM TC TC NF None None FKM 139557 139571 139836 NA NA NA SM TC TC NF None None EPDM...

Page 121: ...haft Bearing Assembly 1 139814 180 184 220 224 U3 Drive Shaft Bearing Assembly 1 139815 180 184 220 224 U3 Short Shaft Bearing Assembly 1 139816 210 214 320 324 U3 Drive Shaft Bearing Assembly 1 13981...

Page 122: ...797 210 214 320 324 126536 PL5060 CH149 Description Part Number Standard O ring removal tool AD0096001 U3 Double O Ring Seal Removal Tool 140062 PL5060 CH170 Description Part Number Rotor Blocking Too...

Page 123: ...220 224 210 214 320 324 3 Gear Case SS 1 125414 121201 125355 124663 134290 4A Gear Case Cover Adapter SS 1 136577 1 7 Drive Shaft 1 139062 139063 139064 139065 139066 12 Oil Seal Gear Case Cover 1 0...

Page 124: ...storage enclosures 7 Rotate the pump and drive shafts several turns every 3 months Storage 1 Store in a dry location Indoor storage is preferred If stored outdoors the equipment must be in a weather...

Page 125: ...9 66 9 56 3 5 4 12 0 53 1 2 13x 88 3 00 4 13 mm 210 105 389 149 499 243 89 105 13 76 105 130 inch 8 25 4 77 15 31 5 88 20 68 9 56 3 5 4 12 0 53 1 2 13x 88 3 00 4 13 mm 210 121 389 149 525 243 89 105 1...

Page 126: ...11 00 5 06 0 38 14 84 3 50 2 18 7 31 2 4 72 1 75 2 00 1 75 5 32 4 72 1 63 5 38 10 75 279 129 10 377 89 55 186 120 44 51 44 135 120 41 137 273 060 11 00 5 06 0 38 15 13 3 50 2 18 7 31 2 1 2 5 01 1 75...

Page 127: ...inch 13 94 20 68 10 77 3 16 16 15 82 1 63 4 94 9 38 lb 311 66 mm 354 525 2 273 6 410 3 401 7 41 3 125 4 238 1 kg 141 37 040 inch 20 75 23 48 13 86 3 19 17 18 25 2 7 25 13 78 lb 518 18 mm 527 1 596 3 3...

Page 128: ...40 inch 14 00 12 00 10 00 8 62 8 37 15 11 3 18 20 00 2 20 13 05 16 38 34 61 18 65 13 74 5 81 2 62 4 18 2 3 8 16 x 62 2 25 mm 356 305 255 219 213 384 80 772 508 56 331 416 879 474 349 148 67 106 57 045...

Page 129: ...motor ordered Do not modify the guard provided by SPX FLOW If the guard provided by SPX FLOW is lost contact SPX FLOW Customer Service and provide your order number or PO number of the pump to order a...

Page 130: ...double mechanical seals Flow minimum 0 13 gpm 0 5 l min Temperature maximum 104 F 40 C Pressure atmosphere side maximum 218 psi 15 bar Viscosity maximum 10cP Differential pressure from atmosphere to p...

Page 131: ...36 2016 EN 80079 37 2016 x Marking II 2 G Ex h IIB T4 Gb or II 2 G Ex h IIB T2 Gb x Notified Body involved Name Bureau Veritas Italia S p A Notified Body no 1370 Certification reference for i Universa...

Page 132: ...lb 10 N m 15 16 3 16 5 8 030 034 040 120 ft lb 163 N m 11 ft lb 15 N m 1 1 4 045 060 064 250 ft lb 339 N m 56 ft lb 76 N m 1 5 8 1 4 7 8 130 134 25 ft lb 34 N m 180 184 220 224 325 ft lb 441 N m 110...

Page 133: ...b 68 N m 7 ft lb 10 N m 15 16 3 16 5 8 030 034 040 120 ft lb 163 N m 11 ft lb 15 N m 1 1 4 045 060 064 250 ft lb 339 N m 56 ft lb 76 N m 1 5 8 1 4 7 8 130 134 25 ft lb 34 N m 180 184 220 224 325 ft lb...

Page 134: ...Maintenance Summary Waukesha Cherry Burrell Brand Universal 3 Pump Page 134 95 03103 02 2021 Notes...

Page 135: ......

Page 136: ...al changes without notice or obligation Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upo...

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