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Solution

1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to

supply power to the unit and increase the
pressure setting.

4. Inspect or take to a SprayTECH authorized

service center.

5. Allow motor to cool.

1. Rotate the PRIME/SPRAY valve clockwise

to the PRIME position.

2. Check the siphon tube/suction set

connection and tighten or re-tape the

 

connection with 

PTFE

 tape.

3. Remove the pump filter element and clean.

Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and

clean.

1. Replace the spray tip following the

instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a

smaller orifice following the instructions that
came with the spray gun.

3. Turn the pressure control knob clockwise to

increase the pressure setting.

4. Remove the pump filter element and clean.

Remove the gun filter and clean.  Remove
the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set

 

connection and tighten or re-tape the

 

connection with 

PTFE

 tape.

7. Check for external leaks at all connections.

Tighten connections, if necessary.

8. Clean the valves and service the fluid

section following the “Servicing the Fluid
Section” procedure in the Maintenance
section of this manual.

9. Reverse or replace the valve seats

following the “Servicing the Fluid Section”
procedure in the Maintenance section of
this manual.

10. Take unit to a SprayTECH authorized

service center.

1. Repack the pump following the “Servicing

the Fluid Section” procedure in the
Maintenance section of this manual.

2. Replace the piston rod following the

“Servicing the Fluid Section” procedure in
the Maintenance section of this manual.

Cause

1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure

control knob set at minimum setting
does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

1. The PRIME/SPRAY valve is in the

SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set

properly.

4. The pump filter, gun filter, or inlet

screen is clogged.

5. Material flows from the return hose

when the PRIME/SPRAY valve is in the
SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak

(packings are worn and/or dirty, valve
balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

Troubleshooting

Problem

The unit will not run.

The unit will not prime.

The unit will not build or
maintain pressure.

Fluid leakage at the upper end
of the fluid section.

12

© SprayTECH.  All rights reserved.

Summary of Contents for EPX2305

Page 1: ...ted in the U S A EPX2305 Piston Pump SprayTECH 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s M...

Page 2: ...fer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the s...

Page 3: ...e if any of those conditions exist Never repair a paint hose Replace with a grounded high pressure hose All hoses swivels guns and accessories must be pressure rated at or above 3200PSI 221 BAR Do not...

Page 4: ...prayer If this unit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spir...

Page 5: ...ARNING Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the m...

Page 6: ...PRIME Turn the ON OFF switch to the OFF position and unplug the sprayer Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure contro...

Page 7: ...arp pointed instrument to clean the tip The hard tungsten carbide is brittle and can be chipped WARNING CAUTION NOTE For long term or cold weather storage pump mineral sprits through the entire system...

Page 8: ...Motor Assembly 1 Perform the Pressure Relief Procedure and unplug the unit 2 For Upright cart units remove the return hose from the clamp on the siphon tube Unscrew the siphon tube from the inlet val...

Page 9: ...on the down tube with PTFE tape before assembly Replace the return hose into the clamp on the siphon tube 34 For Low Boy cart units insert the elbow on the suction set assembly into the bottom of the...

Page 10: ...cylinder 16 Slide the piston rod out through the bottom of the cylinder 17 Inspect the piston rod for wear and replace if necessary 18 Remove the upper support ring and upper packing assembly from the...

Page 11: ...ipple on the back of the cylinder and tighten with a wrench Do not kink the hose 48 Insert the lower support ring into the bottom of the cylinder 49 Insert the support washer into the bottom of the cy...

Page 12: ...ats following the Servicing the Fluid Section procedure in the Maintenance section of this manual 10 Take unit to a SprayTECH authorized service center 1 Repack the pump following the Servicing the Fl...

Page 13: ...hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came with the spray gun 3 Rotate the pressure control knob cou...

Page 14: ......

Page 15: ...on particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s ri...

Page 16: ...eur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la p...

Page 17: ...RA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ign...

Page 18: ...cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3200 lb pulg2 221 BAR o may...

Page 19: ...Front cover 1 8 0507710 Filter mounting plate 1 9 51357 Lock washer 8 10 0507957 Screw 8 11 0507785 Return hose 1 12 0507783 Hose clamp 1 13 5006536 Inlet screen 1 Item Part Description Quantity 14 13...

Page 20: ...213 Flat washer 3 19 0507178 Motor assembly 1 0507935 Front gear box assembly includes items 1 2 4 5 9 10 11 14 and 16 0507927 Motor brush kit NOTE All electrical work should be performed by a SprayTE...

Page 21: ...1 10 0507734 Outlet valve seal 1 11 0507945 Outlet valve cage 1 12 9841502 Outlet valve ball 1 13 0507454 Washer nylon 1 14 0294516 Outlet valve seat 1 15 0507733 Outlet valve retainer 1 16 0507943 S...

Page 22: ...ew 2 10 0507774 Screw 4 11 0507655 Cord wrap 2 12 0295608 Screw 4 13 0295606 Washer 4 14 0294534 Spacer 4 15 0278373 Wheel 2 16 9890104 Cap 2 1 3 4 2 5 6 8 9 6 7 12 13 10 11 14 16 15 Filter Assembly I...

Page 23: ...e Control Assembly 3 5 6 7 8 9 10 11 4 1 2 14 15 19 20 21 16 17 18 12 13 Item Part Description Quantity 1 9802244 Screw 1 2 0507971 Rectifier 1 3 0507717 Control panel gasket 1 4 0507714 Screw 1 5 050...

Page 24: ...2011 G 10 Two Finger Airless Spray Gun no tip 0502009 G 10 Two Finger Airless Spray Gun with 517 Reversible TIp 0270214 G 10 Four Finger Spray Pack with 50 x 1 4 airless hose 0502012 G 10 Two Finger S...

Page 25: ...be deemed to have failed of their essential purpose so long as SprayTECH is willing to repair or replace parts or to refund the purchase price as set forth above What Is Not Covered By This Warranty...

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