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Cleanup

Special cleanup instructions for use with flammable
solvents:

• Always flush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting flushed solvents in a one gallon metal

container, place it into an empty five gallon container, then
flush solvents.

• Area must be free of flammable vapors.
• Follow all cleanup instructions.

The sprayer, hose, and gun should be cleaned thoroughly
after daily use.  Failure to do so permits material to build
up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip
removed when using mineral spirits or any other solvent
to clean the sprayer, hose, or gun.  Static electricity
buildup may result in a fire or explosion in the presence of
flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent (refer to recommendations of the material
manufacturer).  An example of the appropriate solvent is
water for latex paint.

4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve to its PRIME position.

6. Move the engine ON/OFF switch to the ON position and

start the engine.

7. Turn on the sprayer by moving

the sprayer ON/OFF switch to
the ON position.

8. Slowly turn the pressure control

knob clockwise to increase the
pressure until fluid starts to
come out of the return hose.

9. Allow the solvent to circulate

through the sprayer and flush
the paint out of the return hose
into the metal waste container.

10. Turn the pressure control knob fully counterclockwise to

its lowest setting.

11. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

12. Move the PRIME/SPRAY valve to its SPRAY position.
13. Turn on the sprayer.
14. Turn the pressure control knob slowly clockwise to

increase pressure.

Ground the gun by holding it against the
edge of the metal container while
flushing.  Failure to do so may lead to a
static electric discharge, which may cause a fire.

WARNING

Knob

Pressure 

Control 

Knob

Sprayer 
ON/OFF 
Switch

Switch

Sprayer 
ON/OFF 
Switch

NOTE: Hold the return hose in the waste container

when moving the PRIME/SPRAY valve to
PRIME in case the sprayer is pressurized.

WARNING

CAUTION

WARNING

© SprayTECH.  All rights reserved.

7

15. Trigger the gun into the metal waste container until the

paint is flushed out of the hose and solvent is coming out
of the gun.

16. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

17. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

18. Store the sprayer in a clean, dry area.

Do not store the sprayer under pressure.

Cleaning the Spray Tip

1. Flush the gun with solvent immediately after the work is

completed. 

2. Oil the sliding pins to prevent them from seizing up.

Should the spray tip become clogged, reverse
the spray tip with the lever and pull the trigger.
Once the obstruction comes out of the spray tip,
release the trigger, reverse the spray tip back to
the spray pattern setting, and resume spraying.

Do not attempt to clean the tip with your finger.  
Do not use a needle or other sharp pointed instrument to
clean the tip.  The hard tungsten carbide is brittle and can
be chipped.

Maintenance

Before proceeding, follow the Pressure Relief Procedure
outlined previously in this manual.  Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts, or electric shock.

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips screwdriver

3/8" hex wrench

needle-nose pliers

5/16" hex wrench

adjustable wrench

1/4" hex wrench

rubber mallet

3/16" hex wrench

flat-blade screwdriver

1/8” hex wrench

1/2” open-end wrench

7/8” open-end wrench

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire
could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to

be sure that the problem is corrected.  If the sprayer does
not operate properly, review the repair procedure to
determine if everything was done correctly.  Refer to the
Troubleshooting section to help identify other possible
problems.

CAUTION

NOTE: All Honda engine work should be performed by

a Honda authorized service center.

WARNING

WARNING

Summary of Contents for 509009

Page 1: ...H 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual Model Numbers Bare 0509009 Complete 050...

Page 2: ...uctions included in this manual Be familiar with the controls and the proper usage of the equipment WARNING NOTE Notes give important information that should be given special attention CAUTION WARNING...

Page 3: ...e to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted und...

Page 4: ...he 3 8 outlet fitting on the filter assembly Tighten securely 4 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely Make sure all airle...

Page 5: ...engine a Open the fuel valve lever b Move the throttle lever away from the gas tank WARNING WARNING NOTE Make sure that the spray gun does not have a tip or tip guard installed NOTE Hold the return ho...

Page 6: ...t of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun...

Page 7: ...yer ON OFF Switch Switch Sprayer ON OFF Switch NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING Sp...

Page 8: ...ily and replace if necessary Replacement elements can be purchased from your local SprayTECH dealer After each 50 hours of operation Change the engine oil Spark Plug Use only a NKG BP6ES plug Gap the...

Page 9: ...ometer wires to the EPC board The protruding tab on the EPC board connector will mate with the slot on the potentiometer wires connector The connector on the end of the potentiometer wires and the con...

Page 10: ...ench loosen and remove the fluid hose from the fitting on the bottom of the filter assembly 6 Using a 9 16 open end wrench loosen and remove the return hose from the bottom of the filter assembly 7 Us...

Page 11: ...ages from the slider housing 9 Using a 5 16 hex wrench remove the four socket screws and lock washers that secure the slider housing to the pump housing 10 Remove the slider housing and slider assembl...

Page 12: ...ng Gasket Gear Housing Thrust Ball Thin Thrust Washer Thrust Ball Front Cover Pump Housing Gear Assembly Thick Thrust Washer Pump Housing Socket Screw Front Cover Screw 12 SprayTECH All rights reserve...

Page 13: ...an 1 8 hex wrench alternately tighten the set screws into the taper lock bushing Torque to 65 75 in lbs 16 Make sure the friction surface of the clutch armature is clean and free from oil or grease Re...

Page 14: ...r housing 3 Using a 1 2 wrench snug and tighten the hex screws in a crossing pattern Torque to 140 155 in lbs 4 Using a 9 16 socket thread the two hex screws that secure the gear housing to the cart t...

Page 15: ...the top of the cylinder 19 Remove the seal washer lower support ring and lower packing assembly from the bottom of the cylinder 20 Remove the cylinder from the vise 21 Insert the connection pin throug...

Page 16: ...e the inlet valve assembly and thread it into the cylinder Use the new parts supplied with the packing kit during reassembly Tighten the inlet valve housing until the o ring engages then continue to t...

Page 17: ...3 Remove the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube siphon set and clean 1 Replace the spray tip following the instructions that came with the spray...

Page 18: ...solvant contenant du halon par exemple le chlore les agents antimoisissure l eau de Javel le chlorure de m thyl ne et le trichloro thane Ils ne sont pas compatibles avec l aluminium Contactez le fourn...

Page 19: ......

Page 20: ...ENCIA 8 Mantenga la zona de pulverizaci n bien ventilada Aseg rese de que circula aire fresco por la zona para evitar que se acumulen vapores inflamables en el aire de la zona de pulverizaci n Ponga e...

Page 21: ...es todas las mangueras en busca de cortes fugas abrasi n o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si est n da ados Sustituya inmediatamente una manguera si descubre algun...

Page 22: ...22 SprayTECH All rights reserved Parts List Main Assembly...

Page 23: ...bly 1 20 0555902 Clutch field assembly 1 21 0507748 Cap 1 Item Part Description Quantity 22 0507740 Pressure control knob 1 23 0507749 Seal nut 1 24 0509557 Mounting plate 1 25 0507784 Grommet 7 16 1...

Page 24: ...24 SprayTECH All rights reserved Fluid Section Assembly P N 0509144...

Page 25: ...1 and 12 1 2 9841504 Snap button 2 3 0295609 Handle washer 2 4 0295610 Roll pin 2 5 0295607 Handle sleeve 2 6 0555603 Strain relief 2 7 0507784 Grommet 3 8 0509625 Axle cap 2 9 0509626 Wheel spacer 2...

Page 26: ...0507747 Spring 1 10 0507742 Valve retainer 1 11 0507735 Cam base 1 12 5006543 Groove pin 1 13 0508330 Label SprayTECH 1 14 0507662 Valve handle 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 Gallon Siphon Set o...

Page 27: ...329 G 10 XL Four Finger Airless Spray Gun no tip 0296235 G 10 XL Four Finger Airless Spray Gun with 517 reversible tip 0296260 G 10 XL Two Finger Airless Spray Gun no tip 0296236 G 10 XL Two Finger Ai...

Page 28: ...TECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLI...

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