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3. Always use the nozzle tip guard.  Do not spray without

the nozzle tip guard in place.

4. Only use a nozzle tip specified by the manufacturer.
5. Use caution when cleaning and changing nozzle tips.

In the case where the nozzle tip clogs while spraying,
ALWAYS lock gun trigger, shut pump off, and release
all pressure before servicing, cleaning tip or guard, or
changing tip.  Pressure will not be released by turning
off the motor.  The PRIME/SPRAY valve handle must
be turned to PRIME to relieve the pressure.  Refer to
PRESSURE RELIEF PROCEDURE described in the
pump manual.

6. Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn off the unit
and relieve the pressure in accordance with the
manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the

body and cause serious bodily injury.  In the event that
injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can

inject material into the skin. Inspect hose before each
use.  Replace any damaged hoses or parts.

9. This system is capable of producing 3300 PSI / 22.8

MPa.  Only use replacement parts or accessories that
are specified by the manufacturer and that are rated a
minimum of 3300 PSI.  This includes spray tips, nozzle
guards, guns, extensions, fittings, and hose.

10. Always engage the trigger lock when not spraying.

Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating

the unit.

12. Know how to stop the unit and bleed pressure quickly.

Be thoroughly familiar with the controls.  Pressure will
not be released by turning off the motor. The
PRIME/SPRAY valve handle must be turned to PRIME
to relieve the pressure.  Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.

13. Always remove the spray tip before flushing or cleaning

the system.

D. WARNING – To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection,

clothing and a respirator or mask when painting.
Hazardous vapors – Paints, solvents, insecticides, and
other materials can be harmful if inhaled or come in
contact with body. Vapors can cause severe nausea,
fainting or poisoning.

2. Do not operate or spray near children.  Keep children

away from equipment at all times.

3. Do not overreach or stand on an unstable support.

Keep effective footing and balance at all times.

4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the

influence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can

develop leaks from wear, kinking and abuse.  A leak
can inject material into the skin.  

7. Do not expose the hose to temperatures or pressures in

excess of those specified by manufacturer.

8. Do not use the hose as a strength member to pull or lift

the equipment.

9. Use lowest possible pressure to flush equipment.

10. Follow all appropriate local, state and national codes

governing ventilation, fire prevention and operation.

11. The United States Government Safety Standards have

been adopted under the Occupational Safety and
Health Act (OSHA).  These standards, particularly part
1910 of the General Standards and part 1926 of the
Construction Standards should be consulted.

WARNING

12. Before each use, check all hoses for cuts, leaks,

abrasion or bulging of cover.  Check for damage or
movement of couplings.  Immediately replace hose if
any of those conditions exist. Never repair a paint hose.
Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.
14. Always unplug cord from outlet before working on

equipment.

Do not lift by cart handle when loading or unloading.

Gasoline Engine Safety

The engine exhaust from this unit contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.

1. Gas engines are designed to give safe and dependable

service if operated according to instructions.  Read and
understand the engine Owner's Manual before operating
the engine.  Failure to do so could result in personal injury
or equipment damage.

2. To prevent fire hazards and to provide adequate

ventilation, keep the engine at least 1 meter (3 feet) away
from buildings and other equipment during operation.  Do
not place flammable objects close to the engine.

3. Children and pets must be kept away from the area of

operation due to a possibility of burns from hot engine
components or injury from any equipment the engine may
be used to operate. 

4. Know how to stop the engine quickly, and understand the

operation of all controls.  Never permit anyone to operate
the engine without proper instructions. 

5. Gasoline is extremely flammable and is explosive under

certain conditions. 

6. Refuel in a well-ventilated area with the engine stopped.

Do not smoke or allow flames or sparks in the refueling
area or where gasoline is stored. 

7. Do not overfill the fuel tank.  After refueling, make sure the

tank cap is closed properly and securely. 

8. Be careful not to spill fuel when refueling.  Fuel vapor or

spilled fuel may ignite.  If any fuel is spilled, make sure the
area is dry before starting the engine. 

9. Never run the engine in an enclosed or confined area.

Exhaust contains poisonous carbon monoxide gas;
exposure may cause loss of consciousness and may lead
to death. 

10. The muffler becomes very hot during operation and

remains hot for a while after stopping the engine.  Be
careful not to touch the muffler while it is hot.  To avoid
severe burns or fire hazards, let the engine cool before
transporting it or storing it indoors. 

11. Never ship/transport unit with gasoline in the tank.

Specifications

Gallons per minute (GPM) ...............1.65 (6.25 LPM)
Maximum tip size .............................one gun = 0.042”

two guns = 0.029”
three guns = 0.023”
four guns = 0.020”

Maximum pressure ..........................3300 PSI (22.8 MPa)
Power ...............................................7.0 HP gas engine
Weight ..............................................164 lbs. (74.4 kg)
Maximum hose length......................300’ (91.4 m)

WARNING

CAUTION

© SprayTECH.  All rights reserved.

3

Summary of Contents for 509009

Page 1: ...H 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual Model Numbers Bare 0509009 Complete 050...

Page 2: ...uctions included in this manual Be familiar with the controls and the proper usage of the equipment WARNING NOTE Notes give important information that should be given special attention CAUTION WARNING...

Page 3: ...e to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted und...

Page 4: ...he 3 8 outlet fitting on the filter assembly Tighten securely 4 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely Make sure all airle...

Page 5: ...engine a Open the fuel valve lever b Move the throttle lever away from the gas tank WARNING WARNING NOTE Make sure that the spray gun does not have a tip or tip guard installed NOTE Hold the return ho...

Page 6: ...t of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun...

Page 7: ...yer ON OFF Switch Switch Sprayer ON OFF Switch NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING Sp...

Page 8: ...ily and replace if necessary Replacement elements can be purchased from your local SprayTECH dealer After each 50 hours of operation Change the engine oil Spark Plug Use only a NKG BP6ES plug Gap the...

Page 9: ...ometer wires to the EPC board The protruding tab on the EPC board connector will mate with the slot on the potentiometer wires connector The connector on the end of the potentiometer wires and the con...

Page 10: ...ench loosen and remove the fluid hose from the fitting on the bottom of the filter assembly 6 Using a 9 16 open end wrench loosen and remove the return hose from the bottom of the filter assembly 7 Us...

Page 11: ...ages from the slider housing 9 Using a 5 16 hex wrench remove the four socket screws and lock washers that secure the slider housing to the pump housing 10 Remove the slider housing and slider assembl...

Page 12: ...ng Gasket Gear Housing Thrust Ball Thin Thrust Washer Thrust Ball Front Cover Pump Housing Gear Assembly Thick Thrust Washer Pump Housing Socket Screw Front Cover Screw 12 SprayTECH All rights reserve...

Page 13: ...an 1 8 hex wrench alternately tighten the set screws into the taper lock bushing Torque to 65 75 in lbs 16 Make sure the friction surface of the clutch armature is clean and free from oil or grease Re...

Page 14: ...r housing 3 Using a 1 2 wrench snug and tighten the hex screws in a crossing pattern Torque to 140 155 in lbs 4 Using a 9 16 socket thread the two hex screws that secure the gear housing to the cart t...

Page 15: ...the top of the cylinder 19 Remove the seal washer lower support ring and lower packing assembly from the bottom of the cylinder 20 Remove the cylinder from the vise 21 Insert the connection pin throug...

Page 16: ...e the inlet valve assembly and thread it into the cylinder Use the new parts supplied with the packing kit during reassembly Tighten the inlet valve housing until the o ring engages then continue to t...

Page 17: ...3 Remove the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube siphon set and clean 1 Replace the spray tip following the instructions that came with the spray...

Page 18: ...solvant contenant du halon par exemple le chlore les agents antimoisissure l eau de Javel le chlorure de m thyl ne et le trichloro thane Ils ne sont pas compatibles avec l aluminium Contactez le fourn...

Page 19: ......

Page 20: ...ENCIA 8 Mantenga la zona de pulverizaci n bien ventilada Aseg rese de que circula aire fresco por la zona para evitar que se acumulen vapores inflamables en el aire de la zona de pulverizaci n Ponga e...

Page 21: ...es todas las mangueras en busca de cortes fugas abrasi n o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si est n da ados Sustituya inmediatamente una manguera si descubre algun...

Page 22: ...22 SprayTECH All rights reserved Parts List Main Assembly...

Page 23: ...bly 1 20 0555902 Clutch field assembly 1 21 0507748 Cap 1 Item Part Description Quantity 22 0507740 Pressure control knob 1 23 0507749 Seal nut 1 24 0509557 Mounting plate 1 25 0507784 Grommet 7 16 1...

Page 24: ...24 SprayTECH All rights reserved Fluid Section Assembly P N 0509144...

Page 25: ...1 and 12 1 2 9841504 Snap button 2 3 0295609 Handle washer 2 4 0295610 Roll pin 2 5 0295607 Handle sleeve 2 6 0555603 Strain relief 2 7 0507784 Grommet 3 8 0509625 Axle cap 2 9 0509626 Wheel spacer 2...

Page 26: ...0507747 Spring 1 10 0507742 Valve retainer 1 11 0507735 Cam base 1 12 5006543 Groove pin 1 13 0508330 Label SprayTECH 1 14 0507662 Valve handle 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 Gallon Siphon Set o...

Page 27: ...329 G 10 XL Four Finger Airless Spray Gun no tip 0296235 G 10 XL Four Finger Airless Spray Gun with 517 reversible tip 0296260 G 10 XL Two Finger Airless Spray Gun no tip 0296236 G 10 XL Two Finger Ai...

Page 28: ...TECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLI...

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